Product Name: Conveyor Idler
Category: Conveyor Idler
Our Conveyor Idler is a premium, high-caliber component, meticulously crafted to seamlessly support and guide conveyor belts, guaranteeing smooth and efficient material transport. Made from durable materials, this idler is engineered to endure heavy loads and challenging environments. Its precisely designed structure minimizes friction and wear on conveyor belts, significantly prolonging their lifespan while reducing maintenance costs. User-friendly in design, easy to install, and maintain, the Conveyor Idler stands as an ideal solution for diverse sectors, including mining, construction, and manufacturing. Enhance your conveyor system's productivity with our reliable and enduring Conveyor Idler.
Our state-of-the-art polyurethane products boast an impressive array of properties, including outstanding wear, oil, and acid-alkali resistance. Additionally, they provide excellent ozone resistance, aging resilience, and low-temperature toughness, coupled with tear and impact resistance. Their high elasticity and exceptional vibration absorption make them perfect for supporting heavy loads. These versatile products are extensively used across numerous industries, such as national defense, mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment.
The roller surface is expertly crafted from ultra-high molecular weight polyethylene pipe, a high-performance material uniquely manufactured by our facility. This material excels in wear resistance, corrosion resistance, non-stick properties, and self-lubrication, setting it apart from traditional metal rollers. Harnessing ultra-high molecular weight polyethylene (UHMW-PE)—renowned for its superior mechanical and physical properties among engineering plastics—ensures that the roller surface and seat cover deliver outstanding performance advantages over conventional materials.
The tapered self-aligning roller is expertly designed to provide robust support for conveyor belts and their loads, serving as a critical component to ensure the stable operation of conveyor systems. These rollers offer substantial value and effectiveness, playing an essential role in material conveyance. Their exemplary features have cemented their indispensable presence across a wide range of sectors and industries. Over time, they have continued to evolve and excel, earning ongoing praise and recognition from users.
Our company is at the forefront of specialized production of wing rollers, also known as retaining rollers or vertical rollers. These vital components, linked to self-aligning brackets, are essential in self-aligning roller systems. Strategically placed on both sides of the conveyor belt, wing rollers play a critical role in preventing belt misalignment, ensuring operational stability and efficiency.
We specialize in the production of parallel rollers, distinguished by their exceptional wear resistance and ultra-low friction coefficient, ensuring minimal belt wear. These rollers offer superb self-lubricating characteristics, eliminating the need for oil injection, and reducing the risk of sticking under harsh conditions. They provide anti-static properties and resistance to combustion, aging, and corrosion from acids, alkalis, and organic solvents. Capable of withstanding repeated shocks and vibrations, these rollers operate effectively within a temperature range of -40ºC to 90ºC. Their superior mechanical properties, lightweight design, and maintenance-free operation ensure seamless performance and extended service life. Our factory also provides a comprehensive array of conveyor belt-related products to meet all your needs.
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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