Product Name: Conveyor Idler
Category: Conveyor Idler
Introducing our Conveyor Idler, a superior, top-tier component masterfully crafted to flawlessly support and guide conveyor belts. This ensures the seamless and efficient transport of materials. Designed with robust and durable materials, our idler excels in withstanding heavy loads and adverse working environments. Its precision-engineered design reduces friction and wear on the conveyor belts, dramatically enhancing their lifespan and slashing maintenance expenses. The Conveyor Idler is ingeniously user-friendly, simplifying installation and upkeep. It stands as the perfect choice for industries such as mining, construction, and manufacturing. Elevate your conveyor system's performance with our steadfast and enduring Conveyor Idler.
Our groundbreaking polyurethane products feature an extraordinary spectrum of properties, such as outstanding wear resistance, oil resistance, and resilience against acids and alkalis. They also provide ozone and aging resistance, coupled with low-temperature toughness. With exceptional tear and impact resistance, these products exhibit high elasticity and superb vibration absorption, making them ideal for supporting substantial loads. Their versatility allows them to be widely applied in numerous sectors, from national defense and mining machinery to construction, chemical, textile, wood processing, printing machinery, metallurgy, agricultural equipment, and even sports gear.
The roller surface is skillfully constructed from ultra-high molecular weight polyethylene pipe, a remarkable material exclusively produced by our facility. Known for its outstanding wear and corrosion resistance, non-stick properties, and self-lubrication, it distinctly outperforms traditional metal rollers. By harnessing the remarkable attributes of ultra-high molecular weight polyethylene (UHMW-PE), celebrated for offering superior mechanical and physical traits among engineering plastics, both the roller surface and seat cover achieve unparalleled performance and durability over conventional materials.
Our tapered self-aligning roller is meticulously engineered to afford robust support for conveyor belts and their transported materials, serving as an indispensable element to assure the stable functioning of conveyor systems. These rollers provide immense value and efficiency during operation, cementing their vital role in material transport. Their exceptional product features have established their fundamental importance across various industries and sectors. Over the years, these rollers have evolved and thrived, consistently receiving acclaim and admiration from users worldwide.
Our company stands at the forefront of specialized wing roller production, commonly referred to as retaining rollers or vertical rollers. These crucial components are seamlessly integrated into self-aligning brackets and form a vital part of self-aligning roller systems. Strategically installed alongside conveyor belts, wing rollers are instrumental in preventing belt misalignment, thereby ensuring stable and efficient operations.
Pioneering in the manufacture of parallel rollers, we deliver unmatched wear resistance and an ultra-low friction coefficient, significantly minimizing belt wear. These rollers boast superior self-lubricating capabilities, eliminating the need for oil application and minimizing sticking risks in harsh conditions. They present anti-static features and resistance to fire, aging, and corrosion from acids, alkalis, and organic solvents. Capable of withstanding repeated impacts and vibrations, these rollers operate efficiently within the temperature span of -40ºC to 90ºC. Their exceptional mechanical properties, lightweight design, and effortless installation and maintenance-free operation ensure seamless functionality and extended service life. Our factory also offers an extensive array of conveyor belt-related products to comprehensively accommodate all your requirements.
No. |
Item |
Description |
1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
3 |
Face Length |
100mm-4000mm |
4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
6 |
Bearing Type |
ZZ C3 / ZRS C3 |
7 |
Bearing Brand |
HRB/LYC |
8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
9 |
Pipe Material |
Carbon Steel Q235 |
10 |
Shaft Material |
Cold Drawing Round Steel |
11 |
Surface Treatment |
Powder Coating/Galvanizing |
12 |
Surface Color |
Customized |
Diameter |
60-219mm |
Length |
100-3500mm |
Tube |
Q235(GB) |
Shaft |
45# steel(GB) equal to C45 |
Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger Seal |
Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
Welding |
Mixed gas shielded arc welding end |
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.