Product Name: Conveyor Idler
Category: Conveyor Idler
Introducing our premier Conveyor Idler, an essential and premium component meticulously designed to seamlessly support and guide your conveyor belts with unmatched precision and care. This ensures a consistently smooth, efficient, and uninterrupted flow of materials. Expertly crafted from the finest, durable materials, this robust idler is engineered to withstand substantial loads and endure challenging working conditions. Its innovative design significantly minimizes friction and wear on the conveyor belt, greatly extending the belt's lifespan and drastically reducing maintenance costs. User-friendly and straightforward to install and maintain, our Conveyor Idler is the optimal solution for industries ranging from mining and construction to manufacturing. Elevate your conveyor system's efficiency with our reliable and durable Conveyor Idler, built to last and excel.
Unveil our innovative polyurethane products, renowned for their outstanding characteristics, including unparalleled resistance to wear, oil, and acidic and alkaline environments. They excel with remarkable ozone and aging resistance, as well as impressive resilience at low temperatures, combined with exceptional tear and impact resistance. Their superior elasticity and vibration absorption make them ideal for robust load support capacity. These versatile products extend their indispensability across various industries, including national defense, mining, construction, and chemical machinery. They prove invaluable in applications spanning textile, wood processing, printing, metallurgical manufacturing, agricultural machinery, and even sports equipment.
Our roller surfaces are skillfully crafted from ultra-high molecular weight polyethylene pipe, a high-performance material independently produced by our factory. Celebrated for its exceptional wear and corrosion resistance, non-adhesion, and self-lubrication, it outperforms traditional metal rollers. By harnessing the superior mechanical and physical properties of ultra-high molecular weight polyethylene (UHMW-PE), our roller surfaces and seat covers provide unmatched performance advantages over conventional materials, establishing a new benchmark in engineering plastics.
The precisely engineered tapered self-aligning roller stands as a cornerstone component, providing unwavering support for conveyor belts and their loads, ensuring the stable, smooth operation of conveyor systems. These rollers are invaluable and highly effective in practical applications, pivotal in facilitating material transport across diverse industrial sectors. Their outstanding product features and exceptional performance have solidified their essential role over time, earning enduring recognition and admiration from users and industry leaders alike.
Our company is at the forefront of specialized wing roller production, also known as retaining or vertical rollers. These essential components of self-aligning roller systems are strategically positioned on both sides of the conveyor belt to prevent misalignment. By assuring operational stability and efficiency, they play a pivotal role in maintaining the seamless performance of your conveyor systems.
We specialize in manufacturing unmatched parallel rollers, acclaimed for their extraordinary wear resistance and ultra-low friction, ensuring minimal belt wear. These rollers boast exceptional self-lubrication, eliminating the need for oil injection and reducing sticking risks in harsh conditions. They offer anti-static properties and are resistant to combustion, aging, and corrosion from acids, alkalis, and organic solvents. Designed to withstand repeated shocks and vibrations, these rollers perform effortlessly across a temperature range from -40ºC to 90ºC. With superior mechanical properties, a lightweight design, and maintenance-free operation, they promise smooth performance and extended service life. Additionally, our factory provides a full suite of conveyor belt-related products to comprehensively meet your operational demands.
No. |
Item |
Description |
1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
3 |
Face Length |
100mm-4000mm |
4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
6 |
Bearing Type |
ZZ C3 / ZRS C3 |
7 |
Bearing Brand |
HRB/LYC |
8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
9 |
Pipe Material |
Carbon Steel Q235 |
10 |
Shaft Material |
Cold Drawing Round Steel |
11 |
Surface Treatment |
Powder Coating/Galvanizing |
12 |
Surface Color |
Customized |
Diameter |
60-219mm |
Length |
100-3500mm |
Tube |
Q235(GB) |
Shaft |
45# steel(GB) equal to C45 |
Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger Seal |
Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
Welding |
Mixed gas shielded arc welding end |
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.