Product Name: Conveyor Idler
Category: Conveyor Idler
Product Name: High-Quality Conveyor Idler
Unveiling our cutting-edge conveyor idler, meticulously crafted to address the diverse and rigorous demands of today's sophisticated material handling frameworks. Engineered for excellence, our solution harmonizes with a variety of operational requirements, ensuring smooth, reliable, and efficient performance.
Exceptional Durability
Forged with the finest materials, this conveyor idler stands as a paragon of durability, offering formidable resistance against wear, corrosion, and impact. It is meticulously designed to endure substantial loads and relentless operations, granting it an extended lifespan even amidst the most challenging industrial landscapes, from sprawling mines to bustling ports and expansive manufacturing facilities.
Precision Engineering for Optimal Performance
Exemplifying precision engineering, our idler ensures immaculate alignment and balance, significantly mitigating vibration and noise during its operation. This precision engineering facilitates smoother conveyor belt transitions, reduces the incidence of belt misalignment, and minimizes premature wear, thus amplifying the conveyor system's efficiency and dependability.
Low Friction Design
Incorporating state-of-the-art bearing technology and a meticulously crafted surface finish, our conveyor idler achieves remarkably low friction. This attribute not only slashes the power required for conveyor operation but also minimizes heat generation, further extending the longevity of both the idler and the belt it supports.
Easy Installation and Maintenance
Recognizing the critical need to curtail downtime in industrial settings, our conveyor idler is designed for swift and effortless installation, facilitating quick upgrades or replacements of existing idlers. Its modular design simplifies maintenance processes, providing seamless access to internal components for inspection, cleaning, and lubrication.
Versatile Application
Our idler, adaptable to diverse conveyor belt widths and types, can be tailored to meet specific project demands. Whether utilized in high-speed parcel sorting systems, robust ore transport lines, or general factory conveyors, it assures steadfast and reliable operation, making it an ideal choice for varied industrial applications.
Quality Assurance and After-Sales Support
Our commitment to unparalleled quality is unwavering. Each idler undergoes stringent quality checks before leaving our facility. Our dedicated after-sales support team stands ready to provide expert technical assistance, spare parts, and comprehensive support to guarantee the flawless operation of your conveyor systems.
Opt for our conveyor idler to unlock heightened productivity, slash operational expenses, and enhance the dependability of your material handling processes.
Our polyurethane creations boast a multitude of outstanding features, from wear resistance to exceptional oil, acid, and alkali resistance, plus resistance to ozone and aging. The portfolio extends with low-temperature resilience, tear resistance, impact resilience, high elasticity, superior vibration absorption, and impressive load support capacity. These adaptive characteristics render them invaluable across diverse sectors, including national defense, mining machinery, construction machinery, chemical and textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment.
Crafted from ultrahigh molecular weight polyethylene pipes, our innovative roller surface material exemplifies excellence, providing superior wear resistance and corrosion protection compared to conventional options. Leveraging UHMW-PE's unrivaled mechanical and physical prowess among engineering plastics, we augment the roller surface and seat cover, delivering unparalleled performance and longevity.
Designed for unparalleled excellence, our parallel rollers are the epitome of wear resistance with a superbly low friction coefficient, crucial for preserving belt integrity. Their self-lubricating nature negates the need for oil and ensures continuous operation without jamming, even in extreme conditions. Antistatic, flame-retardant, and resilient to aging, chemicals, and solvents, they endure repeated shocks and vibrations across temperatures from -40ºC to 90ºC. Lightweight and easy to install, these maintenance-free rollers promise smooth operations and durability, meeting the comprehensive needs of our conveyor product line.
APPLICATION INDUSTRIES:
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
ROLLER PROCESS FLOW INTRODUCTION
1. Roller Body:
(1) The roller pipe is crafted using an advanced automatic cutting machine that ensures a flawless cut with no deformation or chips. This guarantees superior perpendicularity between the fracture and the pipe, as well as exceptional parallelism between the ends.
(2) The roller pipe is refined using a specialized boring machine that expertly processes both ends where the bearings reside, achieving remarkable coaxiality. This process seamlessly integrates end face flattening and interior angle cutting for unparalleled precision.
(3) Anti-rust painting is meticulously applied to the inner wall of the supporting roller, providing robust corrosion resistance to ensure long-lasting durability.
2. Roller Shaft
A slot flat double end milling machine is employed to simultaneously craft the slot flat at both ends, ensuring that the roller shaft's slot flat remains perfectly symmetrical.
3. Bearing:
1) Utilizing premier roller bearings from both domestic and international top-tier brands for assured quality.
2) Semi-automatic, precise filling of low-temperature lithium-based lubricating grease, eliminating the need for future refills while providing excellent cold resistance.
4. Sealing
A sophisticated composite sealing structure combines non-contact labyrinth and contact Lip seals, offering superior waterproof and dustproof capabilities with outstanding sealing performance.
5. Product Assembly
Employing automatic pressing technology ensures the precise and accurate assembly of supporting rollers, maintaining impeccable assembly standards.
6. Welding:
Fully automatic mixed gas shielded welding is utilized, delivering exceptional seam quality and precision. Equipped with state-of-the-art dust removal devices, this method is safe, efficient, environmentally friendly, and promotes health.
7. Coating:
A cutting-edge, dust-free, sealed, and eco-friendly automatic coating line is employed. This system streamlines automatic loading, unloading, coating, palletizing, and packaging while ensuring the harmless treatment of exhaust emissions.
Discover an extensive array of rollers, idlers, pulleys, rubber belts, and belt conveyors that are expertly crafted to meet your diverse mechanical needs.
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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