Product Name: Conveyor Idler
Category: Conveyor Idler
Step into a realm of unparalleled engineering prowess with our Conveyor Idler, a true testament to superior craftsmanship in material handling. This impeccably designed component elevates and guides conveyor belts with unmatched precision and grace, ensuring a flawless material transport experience that significantly amplifies operational efficiency. Constructed from the highest quality and most durable materials, this idler is expertly crafted to bear heavy-duty loads and withstand the most challenging environmental conditions with ease. Its precision-engineered design profoundly minimizes friction and wear, thus significantly extending the lifespan of your conveyor belt and slashing maintenance costs. Inherently intuitive, the Conveyor Idler facilitates effortless installation and upkeep, becoming a vital asset for industries such as mining, construction, and manufacturing. Empower your conveyor system with our steadfast, robust, and enduring Conveyor Idler, and witness a profound surge in productivity.
Our state-of-the-art polyurethane products stand as a testament to modern engineering brilliance, boasting a stunning array of exceptional features. These products are renowned for their extraordinary wear and oil resistance, coupled with formidable resilience to acids and alkalis. Additionally, they excel in ozone resistance, age resistance, and demonstrate incredible durability even in extreme low temperatures. With superior tear resistance and remarkable impact absorption, their excellent elasticity and vibration damping capabilities make them ideal for high-load applications. These versatile innovations are extensively employed across an impressive range of industries, including national defense, mining machinery, construction, chemical, textile, wood processing, printing, metallurgy, agriculture, and sports equipment manufacturing.
Introducing the revolutionary roller surface crafted from ultra-high molecular weight polyethylene pipe, an exclusive innovation from our factory. This groundbreaking material outperforms traditional metal rollers with its unmatched wear resistance, corrosion prevention, non-stick attributes, and self-lubricating properties. Leveraging the exceptional mechanical and physical properties of ultra-high molecular weight polyethylene (UHMW-PE), celebrated as the pinnacle in engineering plastics, both the roller surface and seat cover deliver superior performance, setting a new benchmark compared to conventional materials.
Discover the engineering marvel of the tapered self-aligning roller, meticulously engineered to provide unwavering support for conveyor belts and their material loads. This pivotal component ensures the stable and efficient functioning of conveyor systems. By delivering remarkable value and performance, these rollers become indispensable in material transportation, gaining acclaim across a diverse array of fields and industries. As they continue to evolve, they garner widespread praise and admiration from users, solidifying their status as essential components in contemporary industrial applications.
Our company is at the forefront of specialized production of wing rollers, also known as retaining or vertical rollers. Crucial to the stability of self-aligning roller systems, these components are expertly linked to self-aligning brackets and strategically positioned on both sides of conveyor belts. Wing rollers play a vital role in preventing belt misalignment, thereby ensuring operational stability and maximizing efficiency within the conveyor system.
We excel in the production of parallel rollers, highly esteemed for their exceptional wear resistance and notably low friction coefficient, which dramatically reduces belt wear. These rollers feature excellent self-lubricating properties, eliminating the need for oil application and preventing sticking even under the harshest conditions. They are anti-static, resistant to combustion, aging, and corrosion from acids, alkalis, and organic solvents. Built to withstand constant shocks and vibrations, these rollers perform flawlessly in temperatures ranging from -40ºC to 90ºC. Their outstanding mechanical attributes, lightweight design, and straightforward installation and maintenance ensure seamless, maintenance-free operation with an extended service life. Our factory also offers a comprehensive selection of conveyor belt-related products to meet every conceivable requirement.
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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