Product Name: Conveyor Idler
Category: Conveyor Idler
Discover the ultimate in conveyor belt support with our premium Conveyor Idler. This top-tier component is expertly crafted to provide exceptional support and precise guidance for conveyor belts, ensuring that material transportation is executed with unmatched smoothness and efficiency. Constructed from resilient materials, the idler stands strong against the heftiest loads and the most challenging environments. Its meticulous design minimizes friction and wear on the conveyor belt, significantly prolonging its service life while slashing maintenance expenses. User-friendly and straightforward in installation and upkeep, our Conveyor Idler is the optimal choice for industries such as mining, construction, and manufacturing. Elevate your conveyor system's efficiency with the dependable and enduring performance of our Conveyor Idler.
Our state-of-the-art polyurethane products are engineered to deliver an unparalleled suite of characteristics, including remarkable resistance to wear, oils, and acids, as well as alkali resilience. They offer impressive resistance to ozone and aging while maintaining flexibility even in low temperatures, and boast exceptional tear and impact resistance. These products excel in their elasticity and vibration absorption, making them ideal for handling substantial loads. Their adaptability has led to widespread application across numerous sectors, such as national defense, mining and construction machinery, chemical and textile machinery, wood processing, printing, metallurgy, agricultural machinery, and sports equipment, demonstrating their versatility and indispensability.
Introducing the roller surface crafted from ultra-high molecular weight polyethylene pipe, produced entirely within our specialized facilities. This high-performance material distinguishes itself with extraordinary wear and corrosion resistance, complemented by non-adhesive and self-lubricating properties, setting it apart from traditional metal rollers. Utilization of ultra-high molecular weight polyethylene (UHMW-PE), celebrated for its exceptional mechanical and physical attributes amongst engineering plastics, ensures that both the roller surface and seat cover deliver superior advantages over conventional materials.
Our expertly designed tapered self-aligning roller offers robust support for conveyor belts and their transported materials, serving as an indispensable element for the stable functioning of conveyor systems. These rollers are invaluable, ensuring stable and efficient material handling, and have proven their worth across a myriad of fields. They are continuously evolving and thriving through user acclaim, earning a reputation for excellence and reliability over time.
Our esteemed company leads the market in the specialized fabrication of wing rollers, also known as retaining or vertical rollers. Integral to self-aligning roller systems, these pivotal components are designed to connect seamlessly with self-aligning brackets. Strategically positioned to flank both sides of the conveyor belt, wing rollers play an essential role in preventing belt misalignment, thereby ensuring consistent operational stability and optimizing efficiency.
We pride ourselves on the exceptional production of parallel rollers, renowned for their superb wear resistance and ultra-low friction coefficient, ensuring minimal wear on belts. These rollers boast remarkable self-lubricating qualities, eliminating the need for oiling and reducing adhesion risks in harsh conditions. They provide anti-static properties and resist combustion, aging, and corrosion from acids, alkalis, and organic solvents. Capable of withstanding repeated shocks and vibrations, they operate efficiently within a thermal range of -40ºC to 90ºC. Their robust mechanical integrity, lightweight design, and ease of installation ensure maintenance-free, smooth performance with an extended lifespan. Our factory complements this offering with a comprehensive suite of conveyor belt-related products to satisfy all your operational needs.
No. |
Item |
Description |
1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
3 |
Face Length |
100mm-4000mm |
4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
6 |
Bearing Type |
ZZ C3 / ZRS C3 |
7 |
Bearing Brand |
HRB/LYC |
8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
9 |
Pipe Material |
Carbon Steel Q235 |
10 |
Shaft Material |
Cold Drawing Round Steel |
11 |
Surface Treatment |
Powder Coating/Galvanizing |
12 |
Surface Color |
Customized |
Diameter |
60-219mm |
Length |
100-3500mm |
Tube |
Q235(GB) |
Shaft |
45# steel(GB) equal to C45 |
Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger Seal |
Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
Welding |
Mixed gas shielded arc welding end |
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.