Product Name: Conveyor Idler
Category: Conveyor Idler
Product Name: High-Quality Conveyor Idler
Our conveyor idler is a remarkable solution designed to meet the diverse and demanding needs of modern material handling systems.
Exceptional Durability
Constructed with premium-grade materials, our conveyor idler boasts outstanding resistance to wear, corrosion, and impact. It is expertly engineered to bear heavy loads and sustain continuous operation, ensuring an extended service life even in the most challenging industrial environments such as mines, ports, and large-scale manufacturing plants.
Precision Engineering for Optimal Performance
The idler is meticulously machined to maintain perfect alignment and balance. This precision dramatically reduces vibration and noise during operation, promoting smoother conveyor belt movement. It also significantly minimizes the risk of belt misalignment and premature wear, thereby enhancing the overall efficiency and reliability of the conveyor system.
Low Friction Design
Incorporating advanced bearing technology and a meticulously designed surface finish, our conveyor idler ensures exceptionally low friction. This not only reduces the power consumption required to drive the conveyor but also minimizes heat generation, further extending the longevity of both the idler and the belt.
Easy Installation and Maintenance
Understanding the critical need to minimize downtime in industrial operations, our conveyor idler is crafted for seamless installation, facilitating quick and hassle-free replacement or upgrade of existing idlers. Additionally, its modular design streamlines maintenance, allowing easy access to internal components for inspection, cleaning, and lubrication.
Versatile Application
Designed to suit a wide array of conveyor belt widths and types, our idler can be customized to meet specific project requirements. Whether it's a high-speed parcel sorting system, a heavy-duty ore transportation line, or a general factory conveyor, our product guarantees consistent and reliable performance.
Quality Assurance and After-Sales Support
We are absolutely committed to providing top-tier quality. Each conveyor idler undergoes rigorous quality control procedures before leaving the factory. Furthermore, our dedicated after-sales team is always prepared to offer technical assistance, supply spare parts, and provide any other support necessary to ensure the seamless operation of your conveyor system.
Choose our conveyor idler to elevate productivity, reduce operating costs, and ensure a more reliable material handling process.
Our polyurethane products are distinguished by an impressive range of properties, including wear resistance, oil resistance, acid and alkali resistance, ozone resistance, and aging resistance. They also exhibit low temperature resistance, tear resistance, impact resistance, high elasticity, robust vibration absorption, and substantial load support capacity. Their versatile attributes render them indispensable across various sectors such as national defense, mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment.
Our revolutionary roller surface material is crafted from ultra-high molecular weight polyethylene pipes, expertly extruded in-house. This material surpasses traditional counterparts in wear resistance, corrosion resistance, non-adhesion, and self-lubrication. By utilizing ultra-high molecular weight polyethylene (UHMW-PE), renowned for its superior mechanical and physical characteristics among engineering plastics, we enhance the roller surface and seat cover. Compared to conventional materials, our choice offers remarkable advantages in performance and longevity.
Our parallel rollers are engineered for excellence, offering unrivaled wear resistance and an exceptionally low friction coefficient to preserve belt integrity. With outstanding self-lubricating properties, they operate without oil injection and remain free from jamming even under extreme conditions. These rollers are antistatic, and resistant to combustion, aging, acids, alkalis, and organic solvents. They withstand repeated shocks and vibrations while operating in temperatures ranging from -40ºC to 90ºC. Light in weight, easy to install, and maintenance-free, our parallel rollers guarantee smooth operation and longevity, fulfilling all conveyor belt requirements within our extensive product line.
APPLICATION INDUSTRIES:
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
ROLLER PROCESS FLOW INTRODUCTION
1. Roller Body:
(1) The roller pipe is crafted using an advanced automatic cutting machine that ensures precision and quality. This method guarantees no deformation or chips occur during the cutting process. The accuracy is maintained with high perpendicularity at the fracture, and the ends of the pipe exhibit exceptional parallelism.
(2) The roller pipe benefits from a specialized boring machine, allowing simultaneous boring of both ends where bearings will be mounted. This technique ensures high coaxiality, and streamlines the process of end face flattening and interior angle cutting-all in one seamless operation.
(3) Our anti-rust painting on the inner wall of the supporting roller is meticulously applied to ensure superior corrosion resistance, safeguarding the product's longevity and performance.
2. Roller Shaft
A slot flat double end milling machine is employed to meticulously process the slot flat at both ends of the roller shaft, assuring perfect symmetry and precision in the shaft's design.
3. Bearing:
1) Our bearings are sourced from premium domestic and international brands, ensuring top-tier quality and reliability.
2) We utilize a semi-automatic process for precise quantitative filling of low-temperature lithium-based lubricating grease. This innovation negates the need for future refilling and enhances cold resistance, ensuring enduring performance under varied conditions.
4. Sealing
Our seals boast a sophisticated composite structure combining non-contact labyrinth and contact Lip technology. This dual approach delivers superior waterproof and dustproof capabilities, resulting in exceptional sealing effectiveness.
5. Product Assembly
The product assembly benefits from an automated pressing system that guarantees precise alignment and superior overall assembly accuracy of the supporting rollers.
6. Welding:
Utilizing a state-of-the-art fully automatic mixed gas shielded welding process, we achieve pristine welding seam quality and exceptional precision. Our system includes efficient dust removal devices, promoting a safe, efficient, and environmentally friendly workspace.
7. Coating:
Our innovative dust-free sealed automatic coating line facilitates seamless operations with automatic loading and unloading, coating, palletizing, and packaging. It incorporates an eco-friendly approach with the harmless treatment of exhaust gases, ensuring a cleaner manufacturing process.
We proudly offer an extensive range of rollers, idlers, pulleys, rubber belts, and belt conveyors, serving diverse industrial needs with excellence.
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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