Product Name: Conveyor Idler
Category: Conveyor Idler
Our Conveyor Idler exemplifies top-tier engineering and superior craftsmanship, meticulously designed to enhance the guidance and support of conveyor belts. This ensures not only an uninterrupted flow of materials but also maximizes operational efficiency. Forged from the toughest materials, this idler effortlessly manages heavy-duty loads and withstands harsh environments. Its precision-engineered design significantly reduces both friction and wear on conveyor belts, thereby extending belt longevity and reducing maintenance expenses. Intuitively designed for user-friendliness, it offers easy installation and maintenance, making it an indispensable solution for industries like mining, construction, and manufacturing. Upgrade your conveyor system’s performance with our reliable, resilient, and long-lasting Conveyor Idler.
Our state-of-the-art polyurethane products are a testament to advanced engineering, featuring a vast spectrum of exceptional properties. These include extraordinary wear and oil resistance, as well as resilience against acids and alkalis. With additional features like ozone resistance, aging resistance, and durability in low temperatures, they excel in tear resistance and impact absorption too. Their remarkable elasticity and vibration damping capabilities make them ideal for high-load applications. These versatile products are widely utilized across various industries, from national defense and mining machinery to construction, chemical, textile, wood processing, printing, metallurgy, agriculture, and sports equipment manufacturing.
The roller surface is made from ultra-high molecular weight polyethylene pipe, a groundbreaking high-performance material exclusively produced by our factory. This innovative material surpasses traditional metal rollers with its exceptional wear resistance, corrosion prevention, non-stick properties, and self-lubricating features. Utilizing ultra-high molecular weight polyethylene (UHMW-PE), known for its superior mechanical and physical properties among engineering plastics, both the roller surface and seat cover provide exceptional performance, outperforming conventional materials.
The tapered self-aligning roller represents an engineering marvel, skillfully designed to effectively support conveyor belts and their material payloads. As a crucial component, it guarantees the stable and efficient operation of conveyor systems. These rollers are invaluable for material transportation, offering superior product characteristics that make them essential across numerous fields and industries. As they continue to evolve, they consistently earn praise and admiration from users, cementing their reputation as indispensable tools in the industry.
Our company leads the industry in the production of specialized wing rollers, also referred to as retaining or vertical rollers. Vital to self-aligning roller systems, these components are expertly integrated with self-aligning brackets. Strategically placed on both sides of conveyor belts, wing rollers are crucial in preventing belt misalignment, ensuring operational stability, and maximizing efficiency.
We specialize in manufacturing parallel rollers, renowned for their exceptional wear resistance and ultra-low friction coefficient, minimizing belt wear. Our rollers offer excellent self-lubricating properties, negating the need for oiling and preventing adhesion even in demanding conditions. They are anti-static, non-flammable, and resistant to aging, corrosion from acids, alkalis, and organic solvents. Designed to endure repeated shocks and vibrations, these rollers perform optimally within a temperature range of -40ºC to 90ºC. Their superior mechanical properties, lightweight construction, and ease of installation and maintenance ensure seamless, maintenance-free operation and extended service life. Our factory also provides a comprehensive range of conveyor belt-related products to meet diverse needs.
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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