Product Name: Conveyor Idler
Category: Conveyor Idler
Our Conveyor Idler is a premium, high-quality component meticulously engineered to seamlessly support and guide conveyor belts, ensuring smooth and efficient material transportation. Crafted with top-tier, durable materials, this robust idler endures heavy loads and challenging working environments effortlessly. Its precision-crafted design minimizes friction and wear on the conveyor belt, significantly extending the belt's lifespan while reducing maintenance costs. User-friendly, our Conveyor Idler is easy to install and maintain, making it the ideal solution for various industries such as mining, construction, and manufacturing. Elevate your conveyor system's efficiency with our reliable and long-lasting Conveyor Idler.
Our innovative polyurethane products boast an impressive array of properties, including exceptional wear resistance, oil resistance, and resistance to acids and alkalis. Additionally, they offer ozone resistance, aging resistance, and remarkable low-temperature resilience. Their tear resistance and impact resistance are complemented by high elasticity and strong vibration absorption, making them perfect for substantial load support. These versatile products find extensive use across numerous industries, including national defense, mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment.
The roller surface is crafted from ultra-high molecular weight polyethylene pipe, a high-performance material independently produced by our factory. This material is unmatched in wear resistance, corrosion resistance, non-adhesion, and self-lubrication, distinguishing it from conventional metal rollers. By utilizing ultra-high molecular weight polyethylene (UHMW-PE), celebrated for its superior mechanical and physical properties among engineering plastics, both the roller surface and seat cover deliver exceptional performance advantages over traditional materials.
The tapered self-aligning roller is expertly designed to provide robust and unwavering support for conveyor belts and the materials they transport, acting as a crucial component to guarantee the stable operation of conveyor systems. These rollers exhibit substantial value and efficacy during use, securing their pivotal role in material transportation. Their exemplary product characteristics have affirmed their essential presence across diverse fields and industries. Over time, they have continued to evolve and thrive, consistently earning praise and admiration from users.
Our company is a leader in the specialized production of wing rollers, also known as retaining rollers or vertical rollers. These essential components are interconnected with self-aligning brackets and are indispensable in self-aligning roller systems. Strategically installed on both sides of the conveyor belt, wing rollers play a critical role in preventing belt misalignment, ensuring operational stability and efficiency.
We excel in the production of parallel rollers, characterized by their exceptional wear resistance and ultra-low friction coefficient, ensuring minimal belt wear. These rollers feature outstanding self-lubricating properties, eliminating the need for oil injection and reducing the risk of sticking under harsh conditions. They offer anti-static properties and resistance to combustion, aging, and corrosion caused by acids, alkalis, and organic solvents. Able to endure repeated shocks and vibrations, these rollers operate effectively within a temperature range of -40ºC to 90ºC. Their superior mechanical properties, lightweight design, and maintenance-free operation ensure smooth performance and prolonged service life. Our factory also offers a comprehensive range of conveyor belt-related products to satisfy all your needs.
No. |
Item |
Description |
1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
3 |
Face Length |
100mm-4000mm |
4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
6 |
Bearing Type |
ZZ C3 / ZRS C3 |
7 |
Bearing Brand |
HRB/LYC |
8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
9 |
Pipe Material |
Carbon Steel Q235 |
10 |
Shaft Material |
Cold Drawing Round Steel |
11 |
Surface Treatment |
Powder Coating/Galvanizing |
12 |
Surface Color |
Customized |
Diameter |
60-219mm |
Length |
100-3500mm |
Tube |
Q235(GB) |
Shaft |
45# steel(GB) equal to C45 |
Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger Seal |
Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
Welding |
Mixed gas shielded arc welding end |
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.