Product Name: Conveyor Idler
Category: Conveyor Idler
Product Name: High-Quality Conveyor Idler
Our conveyor idler presents an extraordinary and reliable solution, crafted with precision to satisfy the complex and rigorous demands of contemporary material handling systems, ensuring seamless, efficient operations every time.
Exceptional Durability
Crafted from superior-grade materials, our conveyor idler boasts excellent resistance to wear, corrosion, and impact. It is designed to endure heavy-duty loads and continuous operations, providing a lengthy service life even in the toughest industrial settings like mines, ports, and massive manufacturing facilities.
Precision Engineering for Optimal Performance
Expertly machined for impeccable alignment and balance, this idler significantly diminishes vibration and noise, leading to smoother conveyor belt operations. The minimized risk of belt misalignment and early wear enhances the overall efficiency and dependability of the conveyor system.
Low Friction Design
Incorporating cutting-edge bearing technology and a meticulously crafted surface finish, our conveyor idler delivers exceptionally low friction, reducing the power needed for conveyor operation and minimizing heat production, thereby extending the lifespan of both the idler and the belt.
Easy Installation and Maintenance
Recognizing the necessity to reduce downtime, our conveyor idler is engineered for effortless installation, ensuring swift, trouble-free replacement or enhancement of existing idlers. Its modular design streamlines maintenance, providing simple access to components for inspection, cleaning, and lubrication.
Versatile Application
Capable of accommodating a diverse range of conveyor belt widths and types, our idler can be tailored to meet specific project needs. Be it a high-speed parcel sorting system, a robust ore transport line, or a standard factory conveyor, our product guarantees reliable and consistent performance.
Quality Assurance and After-Sales Support
Our commitment to supreme quality is unwavering. Every conveyor idler undergoes stringent quality control checks before factory dispatch. Furthermore, our dedicated after-sales team stands ready to provide technical support, supply spare parts, and offer any needed assistance to ensure your conveyor system operates seamlessly.
Opt for our conveyor idler and experience increased productivity, lower operating costs, and a more dependable material handling process.
Our polyurethane products are renowned for their superb qualities, including resistance to wear, oil, acids, alkalis, ozone, and aging. They offer resilience to low temperatures, tearing, and impacts, alongside excellent elasticity and vibration absorption, supporting substantial loads. These versatile features make them invaluable across various industries, including national defense, mining and construction machinery, chemical and textile machinery, wood processing, printing, metallurgy, agriculture, and sports equipment.
Our advanced roller surface material utilizes ultra-high molecular weight polyethylene pipes, extruded with precision in-house. This material outperforms traditional counterparts in wear resistance, corrosion resistance, non-adhesiveness, and self-lubrication. By leveraging the exceptional mechanical and physical properties of ultra-high molecular weight polyethylene (UHMW-PE), we significantly enhance the roller surface and seat cover, offering tremendous performance and longevity benefits over conventional materials.
Our parallel rollers are engineered for peak performance, featuring exceptional wear resistance and a low friction coefficient, thereby maintaining belt integrity. With superior self-lubricating capabilities, they function without oil injection and avoid jamming under extreme conditions. These rollers are antistatic, and resistant to combustion, aging, acids, alkalis, and organic solvents. They withstand recurrent shocks and vibrations while operating in temperatures ranging from -40ºC to 90ºC. Lightweight, easy to install, and maintenance-free, our parallel rollers ensure uninterrupted operation and longevity, fulfilling all conveyor belt requirements within our extensive product range.
APPLICATION INDUSTRIES:
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
ROLLER PROCESS FLOW INTRODUCTION
1. Roller Body:
(1) The roller pipe is crafted with an automatic cutting machine, ensuring precision with no deformation or chips. The perpendicularity between the fracture and the pipe is remarkably high, while maintaining outstanding parallelism at both ends;
(2) The roller pipe is meticulously processed using a specialized boring machine, allowing both ends to be simultaneously bored where the bearings reside. This guarantees exceptional coaxiality and achieves seamless end face flattening and interior angle cutting in a single step;
(3) Anti-rust Painting on the inner wall of the supporting roller is applied, providing superior corrosion resistance.
2. Roller Shaft
A slot flat double-end milling machine processes the slot flat at both ends synchronously, ensuring the roller shaft's slot flat is perfectly symmetrical.
3. Bearing:
1) We incorporate roller bearings from premier domestic and international brands, ensuring high-quality performance;
2) The process employs semi-automatic quantitative filling with low-temperature lithium-based lubricating grease, eliminating the need for future refilling. This provides excellent cold resistance.
4. Sealing
Utilizing a composite sealing structure combining non-contact labyrinth and contact Lip, this design offers exceptional waterproof and dustproof capabilities, ensuring a robust sealing effect.
5. Product Assembly
Product assembly is conducted through an automatic pressing system, which ensures precise assembly of the supporting rollers.
6. Welding:
We implement fully automatic mixed gas shielded welding, achieving high-quality welding seams with superior accuracy. The process is enhanced with dust removal devices, making it safe, efficient, environmentally friendly, and healthy.
7. Coating:
A state-of-the-art, dust-free, sealed, and environmentally friendly automatic coating line is employed. This innovation facilitates automatic loading & unloading, coating, palletizing, and packaging while ensuring harmless exhaust gas treatment.
We offer a comprehensive range of rollers, idlers, pulleys, rubber belts, and belt conveyors, catering to diverse needs.
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
){kind=link}