Product Name: Conveyor Idler
Category: Conveyor Idler
Experience the zenith of engineering excellence with our premium-grade Conveyor Idler. This masterpiece of craftsmanship is meticulously designed to bolster and seamlessly guide conveyor belts, ensuring a fluid material transport experience while exponentially boosting operational efficiency. Forged from the most robust, high-quality materials, this idler deftly manages heavy-duty loads and weathers the most demanding environmental challenges. Its precision-engineered design minimizes friction and wear, prolonging the lifespan of your conveyor belt and substantially cutting maintenance costs. Effortlessly user-friendly, the Conveyor Idler is exceptionally easy to install and maintain, making it an indispensable ally for sectors such as mining, construction, and manufacturing. Enhance your conveyor system's prowess with our steadfast, durable, and enduring Conveyor Idler.
Our cutting-edge polyurethane products are the epitome of modern engineering innovation, showcasing a dazzling range of unmatched properties. With exceptional wear and oil resistance, coupled with resilience against acids and alkalis, they excel in ozone resistance, aging resistance, and boast remarkable durability even at low temperatures. Their extraordinary tear resistance and superior impact absorption, combined with elasticity and vibration damping abilities, make them a perfect choice for high-load applications. These versatile wonders find extensive usage across numerous sectors, including national defense, mining machinery, construction, chemical, textile, wood processing, printing, metallurgy, agriculture, and sports equipment manufacturing.
Introducing the revolutionary roller surface, crafted from ultra-high molecular weight polyethylene pipe, a groundbreaking innovation exclusive to our factory. This advanced material surpasses traditional metal rollers with phenomenal wear resistance, exceptional corrosion prevention, non-stick characteristics, and intrinsic self-lubricating functions. By leveraging the superior mechanical and physical attributes of ultra-high molecular weight polyethylene (UHMW-PE), acknowledged as unparalleled in its category among engineering plastics, both the roller surface and seat cover deliver exceptional performance, setting an elevated benchmark compared to standard materials.
Unveil the engineering marvel of the tapered self-aligning roller, carefully crafted to deliver unwavering support for conveyor belts and their material loads. This crucial component guarantees stable and efficient conveyor system operations. Offering exceptional value and performance, these rollers are indispensable in material transportation, earning accolades across a diverse range of industries. As they continue to evolve, they garner widespread recognition and esteem from users, solidifying their role as essential elements in contemporary industrial applications.
Our company stands at the forefront of specialized wing roller production, also known as retaining or vertical rollers. These components are vital for the integrity of self-aligning roller systems, expertly connected to self-aligning brackets and strategically positioned on both sides of conveyor belts. Wing rollers play a crucial role in averting belt misalignment, ensuring operational stability, and maximizing efficiency within the conveyor system.
We excel in the craft of manufacturing parallel rollers, renowned for their superb wear resistance and impressively low friction coefficient, which significantly curtail belt wear. These rollers boast outstanding self-lubricating properties, eradicating the need for oil injection and preventing sticking even under the most challenging conditions. They are anti-static, flame-resistant, and resilient against aging and corrosion from acids, alkalis, and organic solvents. Engineered to withstand constant shocks and vibrations, these rollers operate flawlessly in temperatures from -40ºC to 90ºC. Their exceptional mechanical properties, coupled with lightweight design and straightforward installation and maintenance, facilitate smooth, maintenance-free operation with a prolonged service lifespan. Our factory also offers a comprehensive spectrum of conveyor belt-related products to meet every conceivable need.
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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