Product Name: Conveyor Idler
Category: Conveyor Idler
Introducing our premium-grade Conveyor Idler, a marvel of engineering designed to elevate your conveyor systems to new heights of efficiency and reliability. This high-quality component is crafted with precision and robust materials to handle even the most demanding operations. Its seamless support and guidance for conveyor belts ensure a smooth and uninterrupted material flow, significantly enhancing productivity. By minimizing friction and wear, it extends the conveyor belt's lifespan while cutting down on maintenance expenses. The Conveyor Idler is a breeze to install and maintain, making it indispensable across industries such as mining, construction, and manufacturing. Optimize your conveyor system's performance with our steadfast and durable Conveyor Idler.
Our state-of-the-art polyurethane products are engineered with an impressive suite of properties, including superior wear, oil, and acid and alkali resistance. They also offer excellent ozone, aging, and low temperature resilience, coupled with remarkable tear and impact resistance. Their high elasticity and outstanding vibration absorption make them ideal for substantial load support. These versatile solutions find extensive applications across a multitude of industries such as national defense, mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment.
Crafted from ultra-high molecular weight polyethylene pipe, our roller surface represents a pinnacle of engineering excellence. This high-performance material, independently produced by our factory, offers unmatched wear, corrosion resistance, non-adhesion, and self-lubrication properties, setting it leagues ahead of traditional metal rollers. The use of ultra-high molecular weight polyethylene (UHMW-PE), renowned for its superior mechanical and physical qualities among engineering plastics, ensures that both the roller surface and seat cover deliver outstanding performance and durability.
Our expertly designed tapered self-aligning roller plays an essential role in maintaining the stability and efficiency of conveyor systems. By providing robust support for conveyor belts and the materials they transport, these rollers are integral to ensuring smooth and reliable operations. Their unparalleled performance characteristics have established them as a critical component in a wide array of industries. Over time, they have consistently evolved and excelled, garnering widespread acclaim and trust from users.
As pioneers in the specialized production of wing rollers, also known as retaining or vertical rollers, our company leads the way in optimizing self-aligning roller systems. These critical components, connected to self-aligning brackets, are strategically positioned on both sides of the conveyor belt to prevent misalignment, thus ensuring operational stability and efficiency.
We specialize in the production of parallel rollers known for their extraordinary wear resistance and ultra-low friction coefficient, ensuring minimal impact on belt wear. These rollers boast exceptional self-lubricating capabilities, negating the need for oil and reducing sticking risks under severe conditions. They feature anti-static properties and remarkable resistance to combustion, aging, and corrosion from acids, alkalis, and organic solvents. Able to withstand repeated shocks and vibrations, they operate efficiently within a temperature range of -40ºC to 90ºC. Their superior mechanical attributes, lightweight design, easy installation, and maintenance-free nature ensure seamless performance and an extended service life. Our factory also offers a comprehensive array of conveyor belt-related products to fulfill all your operational needs.
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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