Product Name: Conveyor Idler
Category: Conveyor Idler
Product Name: High-Quality Conveyor Idler
Our conveyor idler stands as a remarkable solution, meticulously designed to cater to the diverse and demanding requirements of contemporary material handling systems, ensuring seamless performance and reliability.
Exceptional Durability
Crafted from premium-grade materials, our conveyor idler showcases exceptional resilience against wear, corrosion, and impact. Engineered to endure heavy loads and continuous operation, it promises a prolonged lifecycle even in the most challenging industrial environments, including mines, ports, and expansive manufacturing plants.
Precision Engineering for Optimal Performance
Meticulously machined for perfect alignment and balance, our idler significantly reduces vibration and noise, enabling smoother conveyor belt motion. This precision minimizes belt misalignment and early wear, boosting the overall efficiency and reliability of your conveyor system.
Low Friction Design
Incorporating advanced bearing technology and a finely tuned surface finish, our conveyor idler delivers ultra-low friction, cutting down power consumption and minimizing heat generation, thereby extending the lifespan of both the idler and belt.
Easy Installation and Maintenance
Recognizing the critical need to minimize downtime, our conveyor idler is designed for effortless installation, allowing for swift and seamless replacement or upgrades. Its modular design further simplifies maintenance, providing easy access for inspection, cleaning, and lubrication.
Versatile Application
Our idler's adaptability allows it to suit a broad spectrum of conveyor belt widths and types, customizable to meet specific project needs. Whether it's powering a high-speed parcel sorting system or tackling heavy-duty ore transport, our product maintains consistent and dependable performance.
Quality Assurance and After-Sales Support
Dedicated to excellence, each conveyor idler endures rigorous quality control before dispatch. Our committed after-sales team stands ready to provide technical support, spare parts, and any assistance required to maintain the seamless operation of your conveyor system.
Opt for our conveyor idler to elevate productivity, cut operating costs, and secure a more dependable material handling process.
Our polyurethane products feature an impressive array of properties such as wear, oil, acid, and alkali resistance, along with aging and ozone resistance. They also possess low temperature, tear, impact resistance, high elasticity, vibration absorption, and substantial load support, making them vital across diverse sectors including national defense, mining machinery, construction machinery, chemical processes, textile manufacturing, wood processing, printing, metallurgy, agriculture, and sports equipment.
Our innovative roller surface material, crafted from expertly extruded ultra-high molecular weight polyethylene pipes, surpasses conventional materials in wear resistance, corrosion resistance, non-adhesion, and self-lubrication. Utilizing UHMW-PE, recognized for its superior mechanical and physical attributes among engineering plastics, we elevate the roller surface and seat cover, offering remarkable performance and longevity advantages over traditional materials.
Engineered for excellence, our parallel rollers provide unparalleled wear resistance with a low friction coefficient, preserving belt integrity. Boasting self-lubricating properties, they function without oil and resist jamming, even under harsh conditions. Antistatic, combustion-resistant, and impervious to aging, acids, and solvents, they withstand shocks and vibrations, operating between -40ºC and 90ºC. Light, easy to install, and maintenance-free, our parallel rollers guarantee smooth operation and longevity, meeting all conveyor belt requirements within our extensive product line.
APPLICATION INDUSTRIES:
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
ROLLER PROCESS FLOW INTRODUCTION
1. Roller Body:
(1) The roller pipe is precision-cut using an automatic cutting machine, eliminating deformation and chips. The cuts are perfectly perpendicular, ensuring high parallelism at both ends, enhancing seamless integration.
(2) The roller pipe undergoes specialized boring, simultaneously processing both ends where bearings are seated, maintaining exceptional coaxiality. This process also achieves flawless end face flattening and interior angle cutting in a single operation.
(3) Inner wall anti-rust painting of the supporting roller ensures superior corrosion resistance, extending the roller's lifespan even in harsh environments.
2. Roller Shaft
A slot flat double end milling machine is employed to synchronously process both ends of the roller shaft, guaranteeing symmetrical alignment for optimal performance.
3. Bearing:
1) Only top-tier domestic and international roller bearings are utilized, ensuring reliability and performance.
2) Semi-automatic, precise filling of low-temperature lithium-based lubricating grease eliminates the need for future refilling and offers excellent cold resistance.
4. Sealing
Featuring a composite sealing structure combining non-contact labyrinth and contact Lip elements, this design boasts exceptional waterproof and dustproof capabilities for superior sealing effectiveness.
5. Product Assembly
Automated pressing is employed during assembly to ensure precise alignment and overall accuracy of the supporting rollers.
6. Welding:
Fully automated mixed gas shielded welding guarantees outstanding seam quality and precise welding accuracy. Equipped with dust removal systems, this process prioritizes safety, efficiency, environmental sustainability, and health.
7. Coating:
Utilizing a dust-free, sealed, and eco-friendly automatic coating line facilitates seamless automation from loading to unloading, including coating, palletizing, and packaging, while ensuring harmless exhaust gas treatment.
A comprehensive range of rollers, idlers, pulleys, rubber belts, and belt conveyors are available, offering versatile solutions for various industrial needs.
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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