Product Name: Conveyor Idler
Category: Conveyor Idler
Our Conveyor Idler stands as a pinnacle of engineering excellence, a premium and high-quality component meticulously designed to ensure seamless support and flawless guidance for conveyor belts. This state-of-the-art idler guarantees smooth and efficient material transportation, crafted with robust and durable materials to withstand heavy loads and challenging environments. Its precision-engineered design remarkably minimizes friction and wear on the conveyor belt, significantly extending its lifespan and slashing maintenance costs. User-friendly and easy to install, this Conveyor Idler is the perfect solution for enhancing the efficiency of conveyor systems across industries such as mining, construction, and manufacturing, offering reliability and long-lasting performance.
Our groundbreaking polyurethane products are a testament to innovation, showcasing an impressive array of remarkable properties. These include exceptional wear, oil, and acid resistance, together with outstanding ozone and aging resistance. They are resilient to low temperatures while boasting tear and impact resistance. With high elasticity and superior vibration absorption, they deliver remarkable load support capacity. These versatile products find extensive applications across a multitude of industries, including national defense, mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment, underscoring their unmatched utility and effectiveness.
Crafted from ultra-high molecular weight polyethylene pipe, our roller surface exemplifies the pinnacle of material excellence, produced with high-performance standards by our factory. This remarkable material offers superior wear and corrosion resistance, non-adhesion, and self-lubrication, distinguishing itself from conventional metal rollers. By utilizing ultra-high molecular weight polyethylene (UHMW-PE), known for its outstanding mechanical and physical properties among engineering plastics, we ensure that both the roller surface and seat cover deliver unparalleled performance advantages over traditional materials, redefining expectations in roller technology.
Our tapered self-aligning roller epitomizes expert engineering, designed to provide steadfast support for conveyor belts and the materials they convey. It is a vital component that ensures the stable operation of conveyor systems, exhibiting substantial value and efficacy during use. These exemplary rollers play a pivotal role in material transportation, securing their indispensability across diverse fields and industries. Over time, they have continually evolved and thrived, earning continuous praise and admiration from users, serving as a testament to their superior performance and reliability.
Leading the industry, our company specializes in the production of wing rollers, also known as retaining or vertical rollers. These fundamental components are expertly connected to self-aligning brackets, playing an indispensable role in self-aligning roller systems. By strategically installing these rollers on both sides of the conveyor belt, they are crucial in preventing belt misalignment, ensuring unmatched operational stability, and maximizing efficiency in conveyor systems.
Our expertise in producing parallel rollers sets a benchmark in excellence, defined by exceptional wear resistance and an ultra-low friction coefficient that ensures minimal belt wear. These rollers boast outstanding self-lubricating properties, eliminating the need for oil injection and effectively reducing sticking risks under demanding conditions. They offer anti-static and resistance properties against combustion, aging, and corrosive substances such as acids, alkalis, and organic solvents. Ready to withstand repeated shocks and vibrations, these rollers function flawlessly within a temperature range of -40ºC to 90ºC. Their superior mechanical properties, lightweight design, and easy installation make them maintenance-free, guaranteeing smooth operation and prolonged service life. Our factory further provides a comprehensive suite of conveyor belt-related products to cater to every requirement with precision and efficiency.
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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