Product Name: Conveyor Idler
Category: Conveyor Idler
Introducing our premium Conveyor Idler, a superior-quality component crafted with precision to effortlessly support and guide conveyor belts, guaranteeing seamless and efficient material transport. Constructed from durable, long-lasting materials, this idler is designed to endure heavy loads and withstand challenging environments. Its expertly engineered design minimizes friction and wear on conveyor belts, significantly enhancing their lifespan and reducing maintenance costs. Easy to install and maintain, this user-friendly Conveyor Idler is the ultimate solution for a variety of industries, including mining, construction, and manufacturing. Elevate your conveyor system's performance with the reliability and durability of our Conveyor Idler.
Our innovative polyurethane products boast an impressive array of properties, including outstanding wear resistance, oil resistance, and protection against acids and alkalis. They also offer remarkable resistance to ozone, aging, and low temperatures, coupled with exceptional tear and impact resistance. With high elasticity and excellent vibration absorption, they are perfect for supporting heavy loads. These versatile products find applications across numerous sectors, such as national defense, mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment.
The roller surface is meticulously crafted from ultra-high molecular weight polyethylene pipe, a cutting-edge, high-performance material uniquely manufactured by our factory. This material excels in wear resistance, corrosion resistance, non-adhesion, and self-lubrication, setting it apart from traditional metal rollers. By using ultra-high molecular weight polyethylene (UHMW-PE), renowned for its superior mechanical and physical properties among engineering plastics, the roller surface and seat cover deliver exceptional performance benefits over conventional materials.
Our tapered self-aligning roller is masterfully engineered to provide robust support for conveyor belts and their loads, serving as a fundamental component to ensure the stable operation of conveyor systems. These rollers contribute significant value and efficiency during use, playing a crucial role in material conveyance. Their outstanding product features have secured their essential presence across diverse fields and industries. Over time, they have continued to innovate and excel, earning continual acclaim and approval from users.
As leaders in the specialized manufacture of wing rollers, also known as retaining rollers or vertical rollers, our company provides these critical components that are connected to self-aligning brackets, playing an essential role in self-aligning roller systems. Expertly positioned on both sides of the conveyor belt, wing rollers are vital in preventing belt misalignment, ensuring operational stability and efficiency.
We excel in the production of parallel rollers, known for their exceptional wear resistance and ultra-low friction coefficient, effectively minimizing belt wear. These rollers feature remarkable self-lubricating properties, eliminating the need for oil injection and reducing the risk of sticking under harsh conditions. They offer anti-static properties, resilience to combustion, aging, and corrosion from acids, alkalis, and organic solvents. With the ability to withstand repeated shocks and vibrations, these rollers perform effectively within a temperature range of -40ºC to 90ºC. Their superior mechanical properties, lightweight design, and maintenance-free operation ensure smooth performance and extended service life. Additionally, our factory supplies a comprehensive range of conveyor belt-related products to meet all your needs.
No. |
Item |
Description |
1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
3 |
Face Length |
100mm-4000mm |
4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
6 |
Bearing Type |
ZZ C3 / ZRS C3 |
7 |
Bearing Brand |
HRB/LYC |
8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
9 |
Pipe Material |
Carbon Steel Q235 |
10 |
Shaft Material |
Cold Drawing Round Steel |
11 |
Surface Treatment |
Powder Coating/Galvanizing |
12 |
Surface Color |
Customized |
Diameter |
60-219mm |
Length |
100-3500mm |
Tube |
Q235(GB) |
Shaft |
45# steel(GB) equal to C45 |
Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger Seal |
Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
Welding |
Mixed gas shielded arc welding end |
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.