Product Name: Conveyor Idler
Category: Conveyor Idler
Product Name: High-Quality Conveyor Idler
Introducing our refined conveyor idler, a superior solution meticulously crafted to fulfill the intricate and demanding requirements of contemporary material handling systems.
Exceptional Durability
Crafted from premium-grade materials, our conveyor idler stands as a paragon of endurance, exhibiting unparalleled resistance to wear, corrosion, and impact. It is designed to bear substantial loads and ensure continuous operation, promising a long-lasting service life even in the most challenging industrial settings like mines, ports, and expansive manufacturing plants.
Precision Engineering for Optimal Performance
Our idler is carefully engineered to uphold perfect alignment and balance, significantly minimizing vibration and noise during operation. This precision facilitates smoother conveyor belt movement, reducing the risks of belt misalignment and premature wear, thereby optimizing the efficiency and dependability of your conveyor system.
Low Friction Design
Incorporating cutting-edge bearing technology and a thoughtfully designed surface finish, our conveyor idler provides exceptionally low friction. This feature not only lowers the power consumption necessary for conveyor operation but also reduces heat generation, further enhancing the longevity of both the idler and the belt.
Easy Installation and Maintenance
Acknowledging the critical need to minimize industrial downtime, our conveyor idler is crafted for simple installation, ensuring quick and effortless replacement or upgrades. Its modular design streamlines maintenance, allowing easy access to internal components for inspection, cleaning, and lubrication.
Versatile Application
Designed to accommodate a variety of conveyor belt widths and types, our idler can be tailored to meet specific project demands. Be it a high-speed parcel sorting system, a robust ore transportation line, or a general factory conveyor, our product guarantees consistent and dependable performance.
Quality Assurance and After-Sales Support
Our pledge to excellence is unwavering. Each conveyor idler undergoes rigorous quality control checks before leaving our facility. Additionally, our devoted after-sales team is always on standby to provide technical support, spare parts, and any other assistance needed to ensure your conveyor system operates seamlessly.
Opt for our conveyor idler and witness a boost in productivity, a decline in operational expenses, and a more dependable material handling process.
Our range of polyurethane products features an impressive array of attributes such as resistance to wear, oil, acids, alkalis, ozone, and aging. They exhibit low-temperature resilience, tear resistance, impact resistance, high elasticity, formidable vibration absorption, and a substantial load support capacity. These versatile properties render them essential in numerous fields including national defense, mining machinery, construction, chemical, textile, wood processing, printing, metallurgy, agriculture, and sports equipment.
Our innovative roller surface is composed of ultra-high molecular weight polyethylene pipes, expertly extruded in-house. This material surpasses conventional options in wear resistance, corrosion resistance, non-adhesion, and self-lubrication. With ultra-high molecular weight polyethylene (UHMW-PE), acclaimed for its superior mechanical and physical characteristics among engineering plastics, we enhance the roller surface and seat cover. Compared with traditional materials, our choice offers remarkable performance and longevity benefits.
Our parallel rollers are engineered to excel, offering unparalleled wear resistance and an exceptionally low friction coefficient, safeguarding belt integrity. With outstanding self-lubricating properties, they operate without oil injection and remain free from jamming under severe conditions. These rollers are antistatic, resistant to combustion, aging, acids, alkalis, and organic solvents. They withstand repeated shocks and vibrations while functioning in temperatures ranging from -40ºC to 90ºC. Lightweight, easy to install, and maintenance-free, our parallel rollers ensure smooth operation and longevity, fulfilling all conveyor belt requirements across our extensive product line.
APPLICATION INDUSTRIES:
No. |
Item |
Description |
1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
3 |
Face Length |
100mm-4000mm |
4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
6 |
Bearing Type |
ZZ C3 / ZRS C3 |
7 |
Bearing Brand |
HRB/LYC |
8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
9 |
Pipe Material |
Carbon Steel Q235 |
10 |
Shaft Material |
Cold Drawing Round Steel |
11 |
Surface Treatment |
Powder Coating/Galvanizing |
12 |
Surface Color |
Customized |
Diameter |
60-219mm |
Length |
100-3500mm |
Tube |
Q235(GB) |
Shaft |
45# steel(GB) equal to C45 |
Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger Seal |
Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
Welding |
Mixed gas shielded arc welding end |
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
ROLLER PROCESS FLOW INTRODUCTION: Discover the meticulous journey of crafting our roller products with precision engineering and state-of-the-art techniques.
1. Roller Body: Precision-crafted for perfection.
(1) The roller pipe is meticulously cut using an automatic cutting machine, ensuring no deformation or chips. This process preserves the high perpendicularity between the fracture and the pipe, along with exceptional parallelism between both ends, guaranteeing seamless performance.
(2) Our roller pipe employs a special boring machine that innovatively bores both ends simultaneously where bearings reside, maintaining superior coaxiality. This technology allows for end face flattening and interior angle cutting in a singular, flawless operation.
(3) Anti-rust Painting on the inner wall of the supporting roller: Secure superior corrosion resistance with our advanced anti-rust painting, ensuring durability even in challenging environments.
2. Roller Shaft: Engineered for symmetry and strength.
We utilize a slot flat double end milling machine to process the slot flat at both ends concurrently, ensuring the roller shaft's slot flats are perfectly symmetrical and aligned for peak performance.
3. Bearing: High-quality bearings for seamless rotation.
1) We source roller bearings from first-class domestic and international brands, ensuring reliability and superior performance.
2) Our semi-automatic system quantitatively fills each bearing with low-temperature lithium-based lubricating grease, eliminating the need for future refills and providing excellent cold resistance for lasting protection.
4. Sealing: Advanced protection against the elements.
Our composite sealing employs a non-contact labyrinth and contact Lip structure, offering exceptional waterproof and dustproof capabilities for an unparalleled sealing effect.
5. Product Assembly: Precision in every piece.
We utilize automatic pressing to guarantee the overall accuracy of our supporting rollers' assembly, ensuring each product meets our strict quality standards.
6. Welding: Unmatched precision and safety.
Our fully automatic mixed gas shielded welding delivers superior seam quality and accuracy. Equipped with dust removal devices, it ensures a safe, efficient, and environmentally friendly operation.
7. Coating: Excellence in protection.
Our dust-free, sealed, and environmentally friendly automatic coating line enhances production efficiency by seamlessly integrating loading, unloading, coating, palletizing, packaging, and exhaust gas treatment for a greener approach.
A Comprehensive Range: We provide a wide array of rollers, idlers, pulleys, rubber belts, and belt conveyors, catering to diverse industrial needs with our top-tier products.
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.