Product Name: Conveyor Idler
Category: Conveyor Idler
Our Conveyor Idler stands as an exemplary high-quality component, meticulously crafted to flawlessly support and guide conveyor belts, thereby ensuring smooth, streamlined, and efficient material transport. Constructed with exceptionally durable materials, this idler is engineered to withstand heavy loads and endure even the most challenging operational conditions. With its precision-engineered design, it minimizes friction and wear on the conveyor belt, significantly enhancing its lifespan while cutting down on maintenance costs. The user-friendly Conveyor Idler is simple to install and maintain, making it an ideal solution for a wide range of industries, including mining, construction, and manufacturing. Bolster your conveyor system's efficiency with our reliable and enduring Conveyor Idler.
Our cutting-edge polyurethane products are celebrated for a remarkable range of properties, such as superior wear resistance, oil resistance, and acid and alkali resistance. They also provide outstanding ozone resistance, aging resistance, and resilience to low temperatures, as well as tear and impact resistance. Their high elasticity combined with exceptional vibration absorption capacity makes them perfectly suited for heavy load support. These versatile products find extensive applications across numerous industries, such as national defense, mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment.
The roller surface is crafted from ultra-high molecular weight polyethylene pipe, a premium material uniquely produced by our factory, excelling in wear resistance, corrosion resistance, non-adhesion, and self-lubrication, setting it apart from traditional metal rollers. By utilizing ultra-high molecular weight polyethylene (UHMW-PE), known for its unmatched mechanical and physical properties among engineering plastics, both the roller surface and seat cover deliver extraordinary performance advantages over conventional materials.
The tapered self-aligning roller is ingeniously designed to offer robust support for conveyor belts and the materials they transport, serving as a key component to secure the stable operation of conveyor systems. These rollers demonstrate immense value and efficiency in practice, ensuring their instrumental role in material transportation. Their outstanding product attributes have cemented their essential status across a spectrum of fields and industries. Over time, they have evolved and thrived, continually receiving commendation and admiration from users.
Our company leads in the specialized production of wing rollers, also recognized as retaining rollers or vertical rollers. These indispensable components are integral to self-aligning roller systems, connected to self-aligning brackets. Strategically installed on both sides of the conveyor belt, wing rollers are vital in preventing belt misalignment, thus ensuring operational stability and efficiency.
We excel in producing parallel rollers, renowned for their exceptional wear resistance and ultra-low friction coefficient, thereby ensuring minimal belt wear. These rollers possess outstanding self-lubricating properties, negating the need for oil injection and minimizing the risk of sticking under harsh conditions. They also offer anti-static properties and resistance to combustion, aging, and corrosion from acids, alkalis, and organic solvents. Capable of withstanding repeated shocks and vibrations, these rollers operate efficiently within a temperature range of -40ºC-90ºC. Their superb mechanical properties, lightweight design, simple installation, and maintenance-free operation ensure smooth performance and an extended service life. Our factory also offers a comprehensive range of conveyor belt-related products to satisfy all your requirements.
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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