Product Name: Conveyor Idler
Category: Conveyor Idler
Our Conveyor Idler stands as a pinnacle of premium quality and meticulous engineering, designed to ensure a seamless journey for conveyor belts. This essential component guarantees smooth and efficient material transport, crafted from highly durable materials that withstand heavy loads and challenging environments. With a precision-crafted design, it significantly reduces friction and wear on the conveyor belt, prolonging its lifespan and cutting down on maintenance expenses. User-friendly and easy to install, it is the perfect choice for industries such as mining, construction, and manufacturing. Elevate your conveyor system's efficiency with this reliable and long-lasting conveyor idler.
Our groundbreaking polyurethane products are celebrated for their remarkable array of properties, including outstanding wear resistance, along with oil, acid, and alkali resistance. They are also renowned for their ozone resistance, aging resistance, and resilience under low temperatures. Coupled with tear and impact resistance, their high elasticity and excellent vibration absorption make them ideal for supporting substantial loads. These versatile products find extensive application across various sectors, including national defense, mining, construction, chemical, textile, wood processing, printing, metallurgical, agricultural, and sports equipment industries.
The roller surface is expertly crafted from ultra-high molecular weight polyethylene pipe, a high-performance material independently manufactured by our factory. Known for its superior wear resistance, corrosion resistance, non-adhesion, and self-lubrication, it stands apart from traditional metal rollers. Utilizing ultra-high molecular weight polyethylene (UHMW-PE), famed for its outstanding mechanical and physical properties, our rollers and seat covers offer unmatched advantages over conventional materials.
The tapered self-aligning roller is ingeniously designed to deliver robust support for conveyor belts and their loads, serving as a crucial element for ensuring the stable operation of conveyor systems. These rollers exhibit immense value and effectiveness, cementing their crucial role in material transport. Their exceptional features have made them indispensable across a range of industries. Over time, they have evolved to earn continuous acclaim and admiration from users.
Our company leads in the specialized production of wing rollers, also known as retaining rollers or vertical rollers. Essential components in self-aligning roller systems, they are connected to self-aligning brackets and strategically installed on both sides of the conveyor belt. Wing rollers play a vital role in preventing belt misalignment, ensuring the operational stability and efficiency of the system.
We specialize in producing parallel rollers, renowned for their exceptional wear resistance and ultra-low friction coefficient, ensuring minimal belt wear. These rollers boast exceptional self-lubricating properties, eliminating the need for oil injection and reducing the risk of sticking in harsh conditions. They offer anti-static properties and resistance to combustion, aging, and corrosion from acids, alkalis, and organic solvents. With the capability to withstand repeated shocks and vibrations, these rollers function effectively within a temperature range of -40ºC to 90ºC. Their superior mechanical properties, lightweight design, and maintenance-free operation ensure smooth performance and extended service life. Our factory also supplies a comprehensive array of conveyor belt-related products to meet all your industrial needs.
No. |
Item |
Description |
1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
3 |
Face Length |
100mm-4000mm |
4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
6 |
Bearing Type |
ZZ C3 / ZRS C3 |
7 |
Bearing Brand |
HRB/LYC |
8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
9 |
Pipe Material |
Carbon Steel Q235 |
10 |
Shaft Material |
Cold Drawing Round Steel |
11 |
Surface Treatment |
Powder Coating/Galvanizing |
12 |
Surface Color |
Customized |
Diameter |
60-219mm |
Length |
100-3500mm |
Tube |
Q235(GB) |
Shaft |
45# steel(GB) equal to C45 |
Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger Seal |
Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
Welding |
Mixed gas shielded arc welding end |
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.