Product Name: Conveyor Idler
Category: Conveyor Idler
Our Conveyor Idler is an exceptional, high-quality component that has been meticulously crafted to flawlessly support and guide conveyor belts, ensuring unmatched efficiency in material transportation. Constructed with superior materials, this idler is built to withstand heavy loads and extreme working conditions. Its precision-engineered design minimizes friction and wear on the conveyor belt, significantly extending its lifespan and dramatically reducing maintenance expenses. The Conveyor Idler is user-centric, offering easy installation and maintenance, making it the ideal choice for various industries, such as mining, construction, and manufacturing. Elevate your conveyor system's efficiency with our steadfast and durable Conveyor Idler.
Our groundbreaking polyurethane products boast a remarkable suite of properties, including outstanding wear resistance, superior oil resistance, and formidable acid and alkali resistance. They also provide excellent ozone resistance, aging resistance, and resilience at low temperatures, accompanied by tear and impact resistance. Their high elasticity and robust vibration absorption make them perfect for supporting large loads. These versatile products find extensive use across numerous industries, such as national defense, mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment.
The roller surface is crafted from ultra-high molecular weight polyethylene pipe, a top-tier material exclusively produced by our factory. This material excels in wear resistance, corrosion resistance, non-adhesion, and self-lubrication, making it superior to conventional metal rollers. Leveraging ultra-high molecular weight polyethylene (UHMW-PE), known for its unparalleled mechanical and physical properties among engineering plastics, ensures that both the roller surface and seat cover deliver outstanding performance, surpassing traditional materials.
The tapered self-aligning roller is masterfully designed to offer robust support for conveyor belts and the materials they transport, serving as a vital component to ensure the stable operation of conveyor systems. These rollers demonstrate significant value and effectiveness during use, playing a critical role in material transportation. Their outstanding product characteristics have secured their indispensable place across various sectors and industries. Over time, they have continued to evolve and flourish, garnering ongoing acclaim and admiration from users.
Our company stands at the forefront in the specialized production of wing rollers, also known as retaining rollers or vertical rollers. These vital components are connected to self-aligning brackets and are crucial in self-aligning roller systems. Strategically installed on both sides of the conveyor belt, wing rollers are essential in preventing belt misalignment, ensuring operational stability and enhanced efficiency.
We specialize in the production of parallel rollers, renowned for their exceptional wear resistance and ultra-low friction coefficient, ensuring minimal belt wear. These rollers are distinguished by their superior self-lubricating properties, negating the need for oil injection and reducing the risk of sticking under severe conditions. They offer anti-static properties and resistance to combustion, aging, and corrosion from acids, alkalis, and organic solvents. Capable of withstanding repeated shocks and vibrations, these rollers perform effectively within a temperature range of -40ºC-90ºC. Their superior mechanical properties, lightweight design, and maintenance-free operation ensure smooth performance and extended service life. Our factory also provides a complete range of conveyor belt-related products to meet all your requirements.
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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