Product Name: Conveyor Idler
Category: Conveyor Idler
Step into a new realm of operational excellence with the unmatched quality of our Conveyor Idler. Meticulously engineered for impeccable performance, this exceptional component elevates the support and direction of conveyor belts, guaranteeing seamless and uninterrupted material handling. Crafted from premium, robust materials, it endures the heaviest loads and thrives in the most challenging environments, offering a cornerstone of reliability. The precision design significantly reduces friction and wear, thereby extending your conveyor belts' longevity while drastically cutting down maintenance costs. Effortlessly installable, the Conveyor Idler is indispensable for industries such as mining, construction, and manufacturing. Transform your conveyor systems with our dependable and rugged Conveyor Idler, and watch as your productivity reaches extraordinary heights.
Our state-of-the-art polyurethane products define modern engineering excellence, showcasing an impressive array of amazing features. These products excel with superior wear and oil resistance, coupled with remarkable resilience against acids and alkalis. Additionally, they offer outstanding resistance to ozone and aging, maintaining exceptional durability even in extreme temperatures. Their superb tear resistance and extraordinary impact absorption are enhanced by excellent elasticity and vibration damping, making them ideal for high-load duties. These versatile marvels serve diverse industries, from national defense, mining machinery, and construction, to chemical, textile, wood processing, printing, metallurgy, agriculture, and sports equipment manufacturing.
Discover the innovation of our groundbreaking roller surface, crafted from advanced ultra-high molecular weight polyethylene pipe, exclusively developed by our factory. This revolutionary material surpasses traditional metal rollers with exceptional wear resistance, superior corrosion protection, and remarkable non-stick and self-lubricating qualities. By harnessing the extraordinary mechanical and physical properties of ultra-high molecular weight polyethylene (UHMW-PE), which ranks as the most superior among engineering plastics, the roller surface and seat cover deliver unrivaled performance, setting a new benchmark in the industry.
Behold the engineering marvel of our tapered self-aligning roller, meticulously designed to provide unyielding support for conveyor belts and their loads. This indispensable component guarantees the steady and efficient operation of conveyor systems, offering remarkable value and performance. Acclaimed across a broad range of industries, these rollers are integral to material transportation, consistently earning high praise for their reliability. As they continue to evolve, they garner admiration from users, affirming their status as essential pillars in contemporary industrial applications.
Our company leads in the production of specialized wing rollers, also known as retaining or vertical rollers, which are vital for the stability of self-aligning roller systems. Expertly connected to self-aligning brackets and strategically situated on both sides of conveyor belts, wing rollers play a crucial role in preventing belt misalignment. They ensure operational stability and optimize efficiency within conveyor systems, making them indispensable components of advanced industrial applications.
As pioneers in manufacturing parallel rollers, we offer products celebrated for their extraordinary wear resistance and exceptionally low friction coefficient, which significantly reduce belt wear. These rollers boast excellent self-lubricating qualities, negating the need for oil applications, and remain non-sticky even in the harshest environments. They are anti-static, combustion-resistant, and impervious to aging and corrosion from acids, alkalis, and organic solvents. Designed to withstand constant shocks and vibrations, these rollers provide impeccable performance in temperatures from -40ºC to 90ºC. With superior mechanical characteristics, lightweight design, and easy installation and maintenance, they ensure smooth, maintenance-free operation with an extended service life. Our factory also offers a comprehensive range of conveyor belt-related products to meet every demand.
No. |
Item |
Description |
1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
3 |
Face Length |
100mm-4000mm |
4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
6 |
Bearing Type |
ZZ C3 / ZRS C3 |
7 |
Bearing Brand |
HRB/LYC |
8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
9 |
Pipe Material |
Carbon Steel Q235 |
10 |
Shaft Material |
Cold Drawing Round Steel |
11 |
Surface Treatment |
Powder Coating/Galvanizing |
12 |
Surface Color |
Customized |
Diameter |
60-219mm |
Length |
100-3500mm |
Tube |
Q235(GB) |
Shaft |
45# steel(GB) equal to C45 |
Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger Seal |
Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
Welding |
Mixed gas shielded arc welding end |
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.