Product Name: Conveyor Idler
Category: Conveyor Idler
Introducing our state-of-the-art Conveyor Idler, a premium-grade component that has been meticulously crafted to support and guide conveyor belts with unparalleled efficiency. Designed with robust and durable materials, this idler excels in handling heavy-duty loads and withstands even the most challenging operational environments. Its precision-engineered design significantly reduces friction and wear on the conveyor belt, effectively prolonging its lifespan while minimizing maintenance costs. User-friendly, this idler is not only easy to install but also requires minimal maintenance, making it the perfect choice for industries such as mining, construction, and manufacturing. Elevate the performance of your conveyor system with our reliable and long-lasting Conveyor Idler.
Our cutting-edge polyurethane products offer a remarkable range of properties, including superior wear resistance, oil resistance, and resilience against acids and alkalis. Additionally, they provide excellent ozone and aging resistance and maintain their flexibility at low temperatures. These products are also tear and impact resistant, with high elasticity and exceptional vibration absorption capabilities, making them ideal for high load support. Widely employed across a multitude of industries, these versatile products find applications in national defense, mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment.
Our roller surfaces are crafted from ultra-high molecular weight polyethylene pipe, an advanced material produced exclusively by our factory. This material is distinguished by its exceptional wear resistance, corrosion resistance, non-adhesion, and self-lubrication, setting a benchmark above traditional metal rollers. By harnessing the amazing properties of ultra-high molecular weight polyethylene (UHMW-PE), celebrated for its superior mechanical and physical attributes among engineering plastics, both the roller surface and seat cover deliver unmatched performance advantages compared to conventional materials.
Our expertly designed tapered self-aligning roller provides robust support for conveyor belts and their cargo, serving as an indispensable component for ensuring the stable operation of conveyor systems. These rollers are highly valued for their reliability and effectiveness, playing a pivotal role in material transport. Their outstanding characteristics have made them essential across a wide array of industries and applications. Over time, they have consistently evolved, earning ongoing recognition and acclaim from satisfied users.
Our company stands as a leader in the specialized production of wing rollers, also known as retaining or vertical rollers. These crucial components are seamlessly connected to self-aligning brackets and are vital in self-aligning roller systems. Strategically installed on either side of the conveyor belt, wing rollers play a critical role in preventing belt misalignment, thereby ensuring operational stability and heightened efficiency.
We specialize in producing parallel rollers, noted for their extraordinary wear resistance and ultra-low friction coefficient, ensuring minimal wear on belts. These rollers boast excellent self-lubricating properties, removing the need for oil injections and reducing the risk of sticking in tough conditions. They feature anti-static properties and resist combustion, aging, and corrosion from acids, alkalis, and organic solvents. Designed to withstand repeated shocks and vibrations, these rollers perform efficiently across temperatures ranging from -40ºC to 90ºC. With outstanding mechanical properties, a lightweight design, and a maintenance-free operation, our parallel rollers promise smooth performance and extended service life. Our factory also offers a comprehensive array of conveyor belt-related products tailored to meet all your requirements.
No. |
Item |
Description |
1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
3 |
Face Length |
100mm-4000mm |
4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
6 |
Bearing Type |
ZZ C3 / ZRS C3 |
7 |
Bearing Brand |
HRB/LYC |
8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
9 |
Pipe Material |
Carbon Steel Q235 |
10 |
Shaft Material |
Cold Drawing Round Steel |
11 |
Surface Treatment |
Powder Coating/Galvanizing |
12 |
Surface Color |
Customized |
Diameter |
60-219mm |
Length |
100-3500mm |
Tube |
Q235(GB) |
Shaft |
45# steel(GB) equal to C45 |
Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger Seal |
Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
Welding |
Mixed gas shielded arc welding end |
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.