Product Name: Conveyor Idler
Category: Conveyor Idler
Product Name: High-Quality Conveyor Idler
Our conveyor idler stands as an exceptional solution crafted to address the multifaceted and rigorous demands of contemporary material handling systems, ensuring high efficiency and reliability.
Exceptional Durability
Built from top-tier materials, our conveyor idler is a testament to durability with its superior resistance to wear, corrosion, and impact. It is meticulously engineered to bear heavy loads and operate continuously, promising an extended lifespan even in the most challenging industrial landscapes such as mining sites, ports, and expansive manufacturing facilities.
Precision Engineering for Optimal Performance
Our idler is expertly machined to ensure flawless alignment and balance. This meticulous precision substantially reduces both vibration and noise during operation, resulting in smoother conveyor belt transitions. It also curtails the chances of belt misalignment and premature wear, thereby boosting the overall efficiency and dependability of the conveyor system.
Low Friction Design
Incorporating cutting-edge bearing technology and an artfully engineered surface finish, our conveyor idler delivers exceptionally low friction. This innovation not only curtails the energy required for conveyor operation but also minimizes generated heat, significantly extending the life of both the idler and the belt.
Easy Installation and Maintenance
Recognizing the critical need to reduce downtime in industrial settings, our conveyor idler is crafted for effortless installation. It allows for swift, trouble-free replacement or enhancement of existing idlers. Its modular design further simplifies maintenance, granting easy access to internal components for inspection, cleaning, and lubrication.
Versatile Application
Our idler is adaptable to various conveyor belt widths and types, and can be customized to meet specific project demands. Whether for high-speed parcel sorting systems, robust ore transport lines, or general factory conveyors, our product assures consistent and dependable performance.
Quality Assurance and After-Sales Support
We are unwavering in our commitment to premium quality. Every conveyor idler undergoes rigorous quality control before leaving our factory. Additionally, our dedicated after-sales team is ever-ready to provide technical support, spare parts, and any assistance needed to ensure your conveyor system operates seamlessly.
Opt for our conveyor idler and enjoy enhanced productivity, minimized operational expenses, and a more dependable material handling experience.
Our polyurethane products feature an impressive array of properties, including outstanding wear resistance, oil and chemical resistance, and resilience against ozone and aging. They excel in low-temperature conditions and offer tear resistance, impact resistance, high elasticity, superior vibration absorption, and substantial load-bearing capability. These versatile qualities make them essential across numerous industries, from national defense and mining machinery to construction, chemical, textile, wood processing, printing, metallurgy, agriculture, and even sports equipment sectors.
Crafted from ultra-high molecular weight polyethylene pipes, our advanced roller surface material is manufactured in-house via expert extrusion techniques. This material outshines traditional alternatives in wear and corrosion resistance, non-adhesion, and self-lubrication. By utilizing UHMW-PE, known for its exceptional mechanical and physical properties among engineering plastics, we significantly enhance the roller surface and seat cover, offering substantial performance and longevity advantages over conventional materials.
Engineered for excellence, our parallel rollers deliver unmatched wear resistance and an extremely low friction coefficient, safeguarding belt integrity. With remarkable self-lubricating properties, they function smoothly without oil injection and resist jamming under even the most severe conditions. These rollers are antistatic, combustion-resistant, and impervious to aging, acids, alkalis, and organic solvents. They endure repeated shocks and vibrations while performing in temperatures from -40ºC to 90ºC. Lightweight, easy to install, and maintenance-free, our parallel rollers ensure seamless operation and durability, addressing all conveyor belt needs within our comprehensive product range.
APPLICATION INDUSTRIES:
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
ROLLER PROCESS FLOW INTRODUCTION
1. Roller Body:
(1) The roller pipe is crafted using an advanced automatic cutting machine, ensuring a flawless cut with no deformation or chips. The cut maintains high perpendicularity to the pipe, and the ends are precisely parallel, offering superior quality.
(2) The roller pipe is refined with a specialized boring machine that bores both ends simultaneously where bearings are to be installed. This process achieves high coaxiality and accomplishes end-face flattening and internal angle cutting seamlessly in one operation.
(3) The inner walls of the supporting roller receive an anti-rust paint treatment, significantly enhancing corrosion resistance.
2. Roller Shaft
A slot flat double end milling machine is employed to process the slot flat at both ends concurrently. This ensures the perfect symmetry of the slot flat on the roller shaft, guaranteeing mechanical precision.
3. Bearing:
1) We utilize top-tier roller bearings from both domestic and international first-class brands, ensuring reliability and performance.
2) Semi-automatic precise filling of low-temperature lithium-based lubricating grease is conducted, negating the need for future refills and offering excellent cold resistance.
4. Sealing
Employing a sophisticated composite sealing structure that combines non-contact labyrinth seals with contact lip seals, this design delivers exceptional waterproof and dustproof capabilities with outstanding sealing effectiveness.
5. Product Assembly
Through automatic pressing techniques, we ensure the supporting rollers are assembled with impeccable accuracy and precision, enhancing overall product reliability.
6. Welding:
Our process incorporates state-of-the-art fully automatic mixed gas shielded welding, delivering superior seam quality and exceptional welding precision. Equipped with dust removal systems, this method is efficient, safe, environmentally friendly, and health-conscious.
7. Coating:
Utilizing a cutting-edge dust-free sealed and eco-friendly automatic coating line, the system automates loading, unloading, coating, palletizing, packaging, and performs harmless exhaust gas treatment, ensuring a pristine and sustainable production environment.
We offer a wide array of products including rollers, idlers, pulleys, rubber belts, and belt conveyors, catering to diverse industrial needs and applications with unmatched precision and quality.
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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