Product Name: Conveyor Idler
Category: Conveyor Idler
Our Conveyor Idler stands as a symbol of premium excellence and high-caliber manufacturing, thoughtfully engineered to flawlessly support and guide conveyor belts. This ensures smooth, uninterrupted, and highly efficient material transportation processes. Crafted with robust materials, our idler is resilient enough to withstand heavy loads and the most challenging working environments. Its precision-engineered design significantly minimizes friction and wear on the conveyor belt, thereby extending the belt's lifespan and reducing maintenance costs. User-friendly and straightforward to install and maintain, the Conveyor Idler is the perfect solution across industries such as mining, construction, and manufacturing. Elevate your conveyor system's efficiency with our dependable and durable Conveyor Idler.
Discover our groundbreaking polyurethane products, showcasing an impressive suite of properties. These include outstanding wear, oil, and acid and alkali resistance, as well as superb ozone and aging resistance. They also feature low temperature resilience, tear resistance, and impact resistance. Their high elasticity and superior vibration absorption capabilities make them ideal for large load support. These adaptable products find extensive applications across various sectors, including national defense, mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment.
The roller surface is meticulously crafted from ultra-high molecular weight polyethylene pipe, a high-performance material independently produced by our factory. This exceptional material offers remarkable wear resistance, corrosion resistance, non-adhesion, and self-lubrication, distinguishing it from standard metal rollers. Utilizing ultra-high molecular weight polyethylene (UHMW-PE), recognized for its outstanding mechanical and physical properties among engineering plastics, ensures the roller surface and seat cover provide superior performance advantages over traditional materials.
The tapered self-aligning roller is designed with expertise and precision to deliver robust support for conveyor belts and the materials they carry. It acts as an essential component to ensure stable and reliable operation of conveyor systems. These rollers offer significant value and effectiveness during use, playing a pivotal role in the smooth transportation of materials. Their exceptional product characteristics have affirmed their indispensable role across a diverse array of fields and industries. As they continue to evolve and excel, they garner ongoing praise and admiration from users.
Pioneering in the specialized production of wing rollers, also known as retaining or vertical rollers, our company leads the field. These critical components, integral to self-aligning roller systems, connect seamlessly to self-aligning brackets. Strategically installed on both sides of the conveyor belt, wing rollers are vital in preventing belt misalignment, thereby ensuring operational stability and efficiency.
We excel in manufacturing parallel rollers distinguished by their exceptional wear resistance and ultra-low friction coefficient, ensuring minimal wear on belts. These rollers boast outstanding self-lubricating properties, eliminating the necessity for oil injection, even under harsh conditions, and reducing stickiness risk. They feature anti-static properties and combustion, aging, and corrosion resistance against acids, alkalis, and organic solvents. With the capability to withstand repeated shocks and vibrations, these rollers perform reliably within a temperature range of -40ºC to 90ºC. Their superior mechanical attributes, lightweight design, easy installation, and maintenance-free operation guarantee smooth performance and extended service life. Our factory also offers an extensive range of conveyor belt-related products to meet every requirement.
No. |
Item |
Description |
1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
3 |
Face Length |
100mm-4000mm |
4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
6 |
Bearing Type |
ZZ C3 / ZRS C3 |
7 |
Bearing Brand |
HRB/LYC |
8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
9 |
Pipe Material |
Carbon Steel Q235 |
10 |
Shaft Material |
Cold Drawing Round Steel |
11 |
Surface Treatment |
Powder Coating/Galvanizing |
12 |
Surface Color |
Customized |
Diameter |
60-219mm |
Length |
100-3500mm |
Tube |
Q235(GB) |
Shaft |
45# steel(GB) equal to C45 |
Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger Seal |
Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
Welding |
Mixed gas shielded arc welding end |
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.