Product Name: Conveyor Idler
Category: Conveyor Idler
Experience the zenith of engineering excellence with our Conveyor Idler, the quintessential embodiment of supreme craftsmanship. This meticulously crafted component exquisitely elevates and guides conveyor belts with unparalleled precision, ensuring a seamless and uninterrupted material flow. Constructed from the most durable and robust materials, this high-performance idler effortlessly handles heavy-duty payloads, enduring even the harshest environments. Its precision-engineered design minimizes friction and wear, thereby extending the life of your conveyor belt and dramatically reducing maintenance expenses. With a design prioritizing user convenience, the Conveyor Idler offers easy installation and maintenance, making it a vital asset for industries such as mining, construction, and manufacturing. Empower your conveyor system with this reliable, robust, and enduring Conveyor Idler, and observe a remarkable transformation in productivity and efficiency.
Our state-of-the-art polyurethane products stand as exemplars of modern engineering brilliance, showcasing an impressive array of exceptional features, including outstanding wear and oil resistance and formidable resilience to acids and alkalis. Moreover, they deliver excellent ozone resistance, age resistance, and incredible durability even at low temperatures. Their superior tear resistance and exceptional impact absorption, combined with excellent elasticity and vibration damping abilities, make them ideal for high-load applications. These versatile products are extensively employed across numerous industries, including national defense, mining machinery, construction, chemical, textile, wood processing, printing, metallurgy, agriculture, and sports equipment manufacturing, making them an indispensable staple in diverse sectors.
Introducing the roller surface crafted from ultra-high molecular weight polyethylene pipe, a pioneering innovation from our factory. This groundbreaking material surpasses traditional metal rollers with unmatched wear resistance, corrosion prevention, non-stick attributes, and self-lubricating properties. Leveraging the exceptional mechanical and physical properties of ultra-high molecular weight polyethylene (UHMW-PE), renowned for being the best in its class among engineering plastics, both the roller surface and seat cover offer superior performance and durability. This innovative design sets a new benchmark in performance compared to conventional materials, elevating the standard for industrial rollers to new heights.
Discover the engineering marvel of the tapered self-aligning roller, meticulously designed to provide unwavering support for conveyor belts and their material loads. This pivotal component ensures the stable and efficient operation of conveyor systems, delivering remarkable value and performance. These rollers are indispensable in material transportation, earning acclaim across a diverse array of fields and industries. As they continue to evolve, they garner widespread praise and admiration from users, solidifying their status as essential components in modern industrial applications, ensuring superior performance and unwavering reliability.
Our company is a trailblazer in the specialized production of wing rollers, also known as retaining or vertical rollers. These components are crucial to the stability of self-aligning roller systems, expertly linked to self-aligning brackets and strategically installed on both sides of conveyor belts. Wing rollers play an essential role in preventing belt misalignment, ensuring operational stability and maximizing efficiency within the conveyor system. With innovative design and superior engineering, they are crafted to enhance productivity and reliability, becoming indispensable in optimizing conveyor operations.
We excel in manufacturing parallel rollers, celebrated for their exceptional wear resistance and notably low friction coefficient, which significantly reduces belt wear. These rollers exhibit outstanding self-lubricating properties, eliminating the need for oil application and preventing sticking even under the harshest conditions. They are anti-static, resistant to combustion, aging, and corrosion from acids, alkalis, and organic solvents. Built to withstand constant shocks and vibrations, these rollers perform exceptionally well in temperatures ranging from -40ºC to 90ºC. Their outstanding mechanical attributes, lightweight design, and straightforward installation and maintenance ensure smooth, maintenance-free operation with an extended service life. Our factory also provides a comprehensive selection of conveyor belt-related products to meet every requirement, thereby enhancing operational efficiency and longevity.
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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