Product Name: Conveyor Idler
Category: Conveyor Idler
Product Name: High-Quality Conveyor Idler
Introducing our state-of-the-art conveyor idler - engineered meticulously to cater to the challenging demands of today's advanced material handling systems.
Exceptional Durability
Crafted from top-tier materials, our conveyor idler boasts extraordinary resistance to wear, corrosion, and impact. Designed to endure immense loads and relentless operations, it promises extended service life even amidst the most extreme industrial settings like mines, ports, and expansive manufacturing facilities.
Precision Engineering for Optimal Performance
With meticulous machining, the idler ensures flawless alignment and balance. This precision dramatically decreases vibration and noise, ensuring a seamless conveyor belt operation. Additionally, it mitigates the risk of belt misalignment and early wear, thus boosting the efficiency and reliability of your conveyor system.
Low Friction Design
Incorporating cutting-edge bearing technology and a finely-tuned surface finish, our conveyor idler delivers remarkably low friction. This feature not only diminishes the energy required to drive the conveyor but also minimizes heat production, thereby extending the lifespan of both the idler and the belt.
Easy Installation and Maintenance
Recognizing the critical need to reduce downtime, our conveyor idler is crafted for easy installation, enabling swift and seamless replacement or upgrade of current idlers. Its modular design streamlines maintenance, allowing convenient access to internal components for inspection, cleaning, and lubrication.
Versatile Application
Our idler, adaptable for various conveyor belt widths and configurations, can be tailored to meet unique project demands. Whether it's for a rapid parcel sorting system, a robust ore transit line, or a standard factory conveyor, our product consistently delivers dependable performance.
Quality Assurance and After-Sales Support
Dedicated to excellence, each conveyor idler undergoes rigorous quality checks before dispatch. Our committed after-sales team is always on hand to provide technical guidance, spare parts, and any necessary support to ensure your conveyor system operates flawlessly.
Opt for our conveyor idler and enjoy amplified productivity, lower operational expenses, and a more dependable material handling process.
Our polyurethane products exhibit exceptional features such as wear, oil, acid, alkali, ozone, and aging resistance. They also excel in low temperature, tear, and impact resistance, high elasticity, strong vibration absorption, and formidable load support capacity. These versatile traits make them crucial in industries like national defense, mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment.
Our cutting-edge roller surface material is crafted from ultra-high molecular weight polyethylene pipes, precisely extruded in-house. This material is superior in wear resistance, corrosion resistance, non-adhesion, and self-lubrication. By employing ultra-high molecular weight polyethylene (UHMW-PE), renowned for its superlative mechanical and physical properties among engineering plastics, we enhance the roller surface and seat cover, offering outstanding performance and durability compared to traditional materials.
Our parallel rollers are designed for excellence, providing unmatched wear resistance and a very low friction coefficient, preserving belt integrity. With superior self-lubricating abilities, they function without oil, remain jam-free even in tough conditions, and are antistatic, combustion, aging, acid, alkali, and organic solvent resistant. They withstand repeated shocks and vibrations while operating between -40ºC and 90ºC. Lightweight, easy to install, and maintenance-free, our parallel rollers ensure smooth operation and longevity, fulfilling all conveyor belt requirements within our extensive product range.
APPLICATION INDUSTRIES:
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
ROLLER PROCESS FLOW INTRODUCTION
1. Roller Body:
(1) The roller pipe is crafted using an advanced automatic cutting machine, ensuring precise cutting with zero deformation or chips. This results in an exceptional level of perpendicularity between the fracture and the pipe itself, while the parallelism across both ends is superbly maintained.
(2) The roller pipe is processed utilizing a specialized boring machine, allowing simultaneous boring of both ends where bearings are to be installed. This method guarantees high coaxiality, completing the end face flattening and interior angle cutting seamlessly in one operation.
(3) Anti-rust Painting on the inner wall of the supporting roller: a meticulous coating process that significantly enhances corrosion resistance, ensuring longevity and durability.
2. Roller Shaft
A slot flat double end milling machine is used to process the slot flat at both ends in perfect symmetry, resulting in a roller shaft that epitomizes balance and precision.
3. Bearing:
1) Only the top-tier domestic and international brand roller bearings are selected for the utmost reliability and performance;
2) The bearings are filled using a semi-automatic quantitative method with low-temperature lithium-based lubricating grease, which eliminates any need for future refills and boasts excellent cold resistance.
4. Sealing
Featuring an innovative composite sealing structure, the non-contact labyrinth and contact Lip seals offer unparalleled waterproof and dustproof capabilities, delivering an impressive sealing effect.
5. Product Assembly
Advanced automatic pressing techniques are employed, ensuring impeccable overall assembly accuracy of the supporting rollers for seamless performance.
6. Welding:
Utilizing state-of-the-art fully automatic mixed gas shielded welding, which provides excellent welding seam quality and precision. The inclusion of dust removal devices further ensures safety, efficiency, unparalleled environmental responsibility, and promotes a healthy workplace.
7. Coating:
Our cutting-edge dust-free, sealed, and environmentally friendly automatic coating line revolutionizes the process with automatic loading and unloading, coating, palletizing, and packaging. It also ensures the harmless treatment of exhaust gas, reflecting our commitment to sustainability.
A comprehensive range of rollers, idlers, pulleys, rubber belts, and belt conveyors can be supplied to meet every industrial need with precision and versatility.
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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