Product Name: Conveyor Idler
Category: Conveyor Idler
Product Name: High-Quality Conveyor Idler
Introducing our conveyor idler, a state-of-the-art solution meticulously crafted to cater to the broad and rigorous demands of modern-day material handling systems. Experience the fusion of innovation and reliability with our exceptional product.
Exceptional Durability
Crafted with the finest premium-grade materials, our conveyor idler boasts extraordinary resistance against wear, corrosion, and impact, making it an ideal companion for heavy loads and continuous operations. Designed to excel in the most challenging industrial environments, from the depths of mines to bustling ports and expansive manufacturing plants, it ensures a remarkable service life.
Precision Engineering for Optimal Performance
Our idler is precisely engineered to uphold impeccable alignment and balance. This advanced precision technology drastically reduces both vibration and noise during operation, resulting in smoother movement of the conveyor belt. Additionally, it minimizes the likelihood of belt misalignment and premature wear, thereby optimizing the efficiency and reliability of the overall conveyor system.
Low Friction Design
Incorporating cutting-edge bearing technology and an expertly crafted surface finish, our conveyor idler is designed for ultra-low friction. This innovation not only lowers the power consumption necessary to propel the conveyor but also reduces heat generation, consequently extending the lifespan of both the idler and the conveyor belt.
Easy Installation and Maintenance
Recognizing the critical need to minimize downtime, our conveyor idler is developed for effortless installation, allowing for swift and seamless replacement or enhancement of existing idlers. Its modular design simplifies maintenance efforts, granting easy access to internal components for inspection, cleansing, and lubrication.
Versatile Application
Adaptable to a diverse array of conveyor belt widths and configurations, our idler can be tailored to meet specific project specifications. Whether it's a high-speed parcel sorting system, a robust ore transportation line, or a general factory conveyor, our product consistently delivers superior and dependable performance.
Quality Assurance and After-Sales Support
We are dedicated to delivering unparalleled quality. Every conveyor idler undergoes rigorous quality control assessments before leaving our facilities. Furthermore, our committed after-sales team stands ready to provide technical support, spare parts, and any additional assistance required to guarantee the uninterrupted operation of your conveyor system.
Opt for our conveyor idler and witness a remarkable boost in productivity, a reduction in operational expenses, and a more dependable material handling process.
Our polyurethane products are celebrated for their outstanding properties such as wear resistance, resistance to oils, acids, and alkalis, ozone resilience, and resistance to aging. They also exhibit low-temperature resistance, tear resilience, impact resistance, high elasticity, robust vibration absorption, and substantial load-bearing capacity. These multifaceted attributes render them essential across numerous sectors including national defense, mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment.
Our cutting-edge roller surface material is ingeniously crafted from ultra-high molecular weight polyethylene pipes, skillfully extruded in-house. It surpasses traditional counterparts in aspects like wear resistance, corrosion resistance, non-adhesive quality, and self-lubrication. Harnessing ultra-high molecular weight polyethylene (UHMW-PE), renowned for its exceptional mechanical and physical properties among engineering plastics, we elevate the roller surface and seat cover. Compared to conventional materials, our selection offers significant advantages in performance and longevity.
Our parallel rollers are engineered to deliver excellence, offering unparalleled wear resistance and an exceptionally low friction coefficient to protect belt integrity. Demonstrating exceptional self-lubricating properties, they operate without the need for oil injection and remain free from jamming, even under harsh conditions. These rollers are antistatic, and resistant to combustion, aging, acids, alkalis, and organic solvents. They withstand repeated shocks and vibrations while operating in temperatures ranging from -40ºC to 90ºC. Lightweight, easy to install, and maintenance-free, our parallel rollers promise smooth operation and long-term durability, meeting all conveyor belt requirements within our extensive product line.
APPLICATION INDUSTRIES:
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
INTRODUCTION TO THE ROLLER PROCESS FLOW
1. Roller Body:
(1) The roller pipe is meticulously cut using an advanced automatic cutting machine, ensuring absolute precision with no deformation or chips. The fracture is perfectly perpendicular to the pipe, and both ends exhibit exceptional parallelism.
(2) Employing a special boring machine, the roller pipe is expertly bored at both ends simultaneously for bearing installation, guaranteeing unmatched coaxiality. This process also completes end face flattening and interior angle cutting in one streamlined operation.
(3) A robust anti-rust painting is applied to the inner wall of the supporting roller, delivering outstanding corrosion resistance and longevity.
2. Roller Shaft:
Utilizing a slot flat double end milling machine, the slot flats at both ends are processed synchronously, achieving perfect symmetry in the roller shaft's design.
3. Bearing:
1) We source our roller bearings from top-tier domestic and international brands, ensuring unmatched quality and durability.
2) Featuring a semi-automatic, precise filling process of low-temperature lithium-based lubricating grease, this eliminates future refilling needs and ensures excellent cold resistance.
4. Sealing:
Incorporating a sophisticated composite sealing structure of non-contact labyrinth and contact lip, this ensures superior waterproof and dustproof capabilities with exceptional sealing effectiveness.
5. Product Assembly:
Our assembly process features automatic pressing, which guarantees precise assembly of the supporting rollers, maintaining high standards of overall accuracy.
6. Welding:
Fully automatic mixed gas shielded welding machines are employed to deliver exceptional weld seam quality and precision. Equipped with dust removal devices, the process remains safe, efficient, environmentally friendly, and conducive to a healthy workspace.
7. Coating:
Our state-of-the-art, environmentally friendly automatic coating line operates in a dust-free sealed environment, enabling automated loading, unloading, coating, palletizing, packaging, and exhaust gas treatment, ensuring a clean process.
We offer a comprehensive range of products including rollers, idlers, pulleys, rubber belts, and belt conveyors, tailored to meet diverse industrial needs.
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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