Product Name: Conveyor Idler
Category: Conveyor Idler
Our Conveyor Idler is an elite, high-performance component crafted with precision engineering to flawlessly support and guide conveyor belts, ensuring seamless and efficient conveyance of materials. Constructed from resilient and robust materials, this idler is specifically designed to withstand heavy loads and the harshest of conditions. Its meticulously engineered design minimizes friction and wear on the conveyor belt, thus significantly prolonging its lifespan and reducing maintenance expenses. User-friendly and simple to install and maintain, the Conveyor Idler represents the quintessential solution for sectors like mining, construction, and manufacturing. Elevate the performance of your conveyor systems with our dependable and enduring Conveyor Idler.
Our cutting-edge polyurethane products feature an extraordinary spectrum of properties, including outstanding wear and oil resistance, as well as resistance to acids, alkalis, ozone, and aging. They also exhibit low-temperature resilience, tear resistance, and exceptional impact resistance. Their unparalleled elasticity and potent vibration absorption capabilities make them ideal for supporting large loads. These versatile materials are indispensable across a wide array of industries: from national defense and mining machinery to construction, chemical, textile, wood processing, printing machinery, metallurgy, agriculture, and sports equipment.
The roller surface is meticulously crafted from ultra-high molecular weight polyethylene (UHMW-PE) pipe, a high-performance material expertly produced by our factory. This material boasts superior wear resistance, corrosion resistance, non-adhesion, and self-lubrication, distinguishing it from conventional metal rollers. UHMW-PE is celebrated for its outstanding mechanical and physical properties among engineering plastics, ensuring that both the roller surface and seat cover deliver remarkable performance benefits over traditional materials.
The tapered self-aligning roller is masterfully engineered to provide steadfast support for conveyor belts and their loads, acting as a vital component that ensures the steady operation of conveyor systems. These rollers offer immense value and effectiveness during use, playing an indispensable role in the transportation of materials. Their superior characteristics have cemented their essential status across a multitude of industries, continuously evolving and garnering admiration from users.
Our company excels as a leader in the specialized production of wing rollers, also known as retaining or vertical rollers. These critical components, connected to self-aligning brackets, are fundamental in self-aligning roller systems. Strategically installed on the sides of the conveyor belt, wing rollers are crucial in preventing belt misalignment, thereby ensuring stability and efficiency in operations.
We specialize in manufacturing parallel rollers, distinguished by their superior wear resistance and ultra-low friction coefficient, which significantly minimize belt degradation. These rollers possess exceptional self-lubricating properties, eliminating the need for oil application and reducing the risk of adhesion under demanding conditions. They offer anti-static capabilities and exhibit resistance to combustion, aging, and corrosion from acids, alkalis, and organic solvents. Designed to withstand repeated shocks and vibrations, they perform optimally within a temperature range of -40ºC to 90ºC. Their exceptional mechanical properties, lightweight construction, and maintenance-free operation ensure smooth functionality and extended service life. Furthermore, our facility offers an extensive suite of conveyor belt-related products tailored to fulfill all your operational requirements.
No. |
Item |
Description |
1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
3 |
Face Length |
100mm-4000mm |
4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
6 |
Bearing Type |
ZZ C3 / ZRS C3 |
7 |
Bearing Brand |
HRB/LYC |
8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
9 |
Pipe Material |
Carbon Steel Q235 |
10 |
Shaft Material |
Cold Drawing Round Steel |
11 |
Surface Treatment |
Powder Coating/Galvanizing |
12 |
Surface Color |
Customized |
Diameter |
60-219mm |
Length |
100-3500mm |
Tube |
Q235(GB) |
Shaft |
45# steel(GB) equal to C45 |
Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger Seal |
Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
Welding |
Mixed gas shielded arc welding end |
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.