Product Name: Conveyor Idler
Category: Conveyor Idler
Our Conveyor Idler epitomizes the zenith of manufacturing excellence, meticulously engineered to provide unrivaled support and precise guidance for conveyor belts. With a design centered on high efficiency, it guarantees smooth and seamless material transport across a myriad of industries. Constructed from premium, durable materials, this idler effortlessly manages heavy loads and withstands the toughest operating environments. Its cutting-edge design reduces friction and belt wear significantly, thereby extending belt life dramatically and lowering maintenance costs. Simple to install and upkeep, it offers exceptional versatility for sectors such as mining, construction, and manufacturing. Elevate your conveyor systems to peak performance and reliability with our formidable Conveyor Idler.
Our cutting-edge polyurethane products are a marvel of modern engineering, showcasing an impressive array of features, including outstanding resistance to wear, oil, and harsh chemicals. Additionally, they boast excellent ozone resistance and remarkable endurance against aging and low temperatures. With exceptional tear and impact resistance, these products effectively absorb vibrations, making them ideal for substantial load support. Their versatility and adaptability make them indispensable across a wide range of industries, including national defense, mining, construction, chemical machinery, textiles, wood processing, printing, metallurgy, agriculture, and sports equipment.
The roller surface is expertly crafted from ultra-high molecular weight polyethylene pipe, a premium material exclusively produced in our factory. Known for its superior wear and corrosion resistance, non-stick properties, and self-lubrication, this material surpasses traditional metal rollers. Utilizing ultra-high molecular weight polyethylene (UHMW-PE), celebrated for its exceptional mechanical and physical attributes among engineering plastics, our roller surfaces and seat covers deliver unparalleled advantages over conventional materials, setting a new benchmark for performance and innovation.
The tapered self-aligning roller is ingeniously designed to provide unwavering support for conveyor belts and their loads, forming a critical component in ensuring dependable conveyor system functionality. These rollers offer tremendous value and efficiency, playing an essential role in material conveyance. Their remarkable features have cemented their indispensable status across numerous industries, continually evolving and enhancing to receive ongoing acclaim and trust from users, affirming their excellence and irreplaceable nature over time.
Our company leads the charge in producing wing rollers, also known as retaining or vertical rollers. These essential components connect to self-aligning brackets and are pivotal to the success of self-aligning roller systems. Strategically installed on either side of the conveyor belt, wing rollers are crucial in preventing belt misalignment, ensuring the conveyor operates smoothly and efficiently, thereby boosting overall productivity and reliability.
We excel in crafting parallel rollers, famed for their exceptional wear resistance and extraordinarily low friction coefficient, which ensures minimal belt wear. These rollers feature remarkable self-lubricating properties, eliminating the need for oil and reducing the risk of sticking even under challenging conditions. They are anti-static and resistant to fire, aging, and corrosion from acids, alkalis, and solvents. Engineered to withstand repeated shocks and vibrations, they perform effectively across a temperature range of -40ºC to 90ºC. With superb mechanical qualities, lightweight design, and maintenance-free operation, our rollers guarantee smooth performance and longevity, while our factory offers a comprehensive range of conveyor belt-related products to meet all your operational demands.
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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