Product Name: Conveyor Idler
Category: Conveyor Idler
Our Conveyor Idler is an exquisite blend of superior design and outstanding functionality, crafted to provide impeccable support and guidance for conveyor belts. This high-quality component ensures unparalleled efficiency in material transportation, standing as a testament to durability with its ability to withstand heavy loads and harsh conditions. Engineered with precision, this idler minimizes friction and wear, extending the lifespan of the conveyor belt while slashing maintenance costs. Its user-friendly nature ensures easy installation and upkeep, making it the ideal choice for industries like mining, construction, and manufacturing. Elevate your conveyor system's productivity with our dependable and enduring Conveyor Idler.
Explore the remarkable capabilities of our cutting-edge polyurethane products, designed with an impressive spectrum of properties that include outstanding wear, oil, and acid and alkali resistance. Additionally, they feature premier ozone resistance, aging resilience, and low-temperature adaptability, alongside superior tear and impact resistance. Their high elasticity and exceptional vibration absorption make them ideal for supporting substantial loads. These versatile products find extensive application across a multitude of industries such as national defense, mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment.
Our roller surfaces are meticulously crafted from ultra-high molecular weight polyethylene pipe, a premier material that our factory exclusively manufactures. Known for outperforming conventional metal rollers, this material shines with its remarkable wear resistance, corrosion resistance, non-adhesion, and self-lubricating properties. By employing ultra-high molecular weight polyethylene (UHMW-PE), renowned for its superior mechanical and physical attributes among engineering plastics, we ensure our rollers and seat covers deliver unmatched performance benefits over traditional materials.
The tapered self-aligning roller is a masterfully engineered component, designed to deliver robust support for conveyor belts and the materials they transport. It acts as a critical element ensuring the stable operation of conveyor systems, offering substantial value and efficacy. With its outstanding product characteristics, this roller secures its essential role across diverse industries, consistently evolving and thriving over time. Continually praised and admired by users, it remains a pivotal force in material transportation.
Our company is at the forefront of specialized wing roller production, also celebrated as retaining or vertical rollers. These pivotal components, when connected to self-aligning brackets, become indispensable in self-aligning roller systems. Strategically positioned on both sides of the conveyor belt, wing rollers play an essential role in averting belt misalignment, ensuring operational stability and efficiency.
We take pride in producing parallel rollers distinguished by their exceptional wear resistance and ultra-low friction coefficient, which act to minimize belt wear. With outstanding self-lubricating properties that eliminate the need for oil, these rollers reduce the risk of sticking even under the harshest conditions. They also provide anti-static features and resist combustion, aging, and corrosion from acids, alkalis, and organic solvents. Designed to withstand repeated shocks and vibrations, these rollers function effortlessly within a temperature range of -40ºC to 90ºC. Their superior mechanical properties, lightweight design, and maintenance-free operation ensure smooth performance and a long service life. Our factory also prides itself on offering a comprehensive assortment of conveyor belt-related products to fulfill all your requirements.
No. |
Item |
Description |
1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
3 |
Face Length |
100mm-4000mm |
4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
6 |
Bearing Type |
ZZ C3 / ZRS C3 |
7 |
Bearing Brand |
HRB/LYC |
8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
9 |
Pipe Material |
Carbon Steel Q235 |
10 |
Shaft Material |
Cold Drawing Round Steel |
11 |
Surface Treatment |
Powder Coating/Galvanizing |
12 |
Surface Color |
Customized |
Diameter |
60-219mm |
Length |
100-3500mm |
Tube |
Q235(GB) |
Shaft |
45# steel(GB) equal to C45 |
Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger Seal |
Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
Welding |
Mixed gas shielded arc welding end |
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.