Product Name: Conveyor Idler
Category: Conveyor Idler
Our Conveyor Idler is a premium, high-quality component meticulously engineered to seamlessly support and guide conveyor belts, ensuring smooth and efficient material transportation. Crafted from exceptionally durable materials, this idler is robust enough to withstand heavy loads and the most challenging working conditions. Its precision-crafted design minimizes friction and wear on the conveyor belt, significantly extending the belt's lifespan while reducing costly maintenance needs. The Conveyor Idler is user-friendly, allowing for easy installation and maintenance, making it the ideal solution for a diverse array of industries, including mining, construction, and manufacturing. Elevate the efficiency of your conveyor system with our reliable and long-lasting Conveyor Idler.
Our innovative polyurethane products offer an extraordinary range of properties, including exceptional wear resistance, oil resistance, and remarkable acid and alkali resistance. They also boast superior ozone resistance, aging resistance, and resilience at low temperatures, paired with outstanding tear and impact resistance. Their high elasticity and exceptional vibration absorption make them ideal for providing substantial load support capacity. These versatile products find extensive application across numerous industries, stretching from national defense and mining machinery to construction, chemical, and textile machinery, as well as wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment.
The roller surface is meticulously crafted from ultra-high molecular weight polyethylene pipe, a high-performance material exclusively produced by our factory. This material excels in wear resistance, corrosion resistance, non-adhesion, and self-lubrication, distinguishing itself from conventional metal rollers. Utilizing ultra-high molecular weight polyethylene (UHMW-PE), renowned for its superior mechanical and physical properties among engineering plastics, ensures that both the roller surface and seat cover deliver exceptional performance advantages over traditional materials.
The tapered self-aligning roller is expertly designed to provide robust support for conveyor belts and the materials they carry, acting as an essential component to guarantee the stable operation of conveyor systems. These rollers exhibit significant value and efficacy during use, ensuring they play a crucial role in material transportation. Their exceptional product characteristics have secured their indispensable role across diverse fields and industries. Over time, they have continued to evolve and thrive, earning continuous praise and admiration from users.
Our company leads in the specialized production of wing rollers, commonly known as retaining rollers or vertical rollers. These vital components are connected to self-aligning brackets and are indispensable in self-aligning roller systems. Strategically installed on both sides of the conveyor belt, wing rollers play a critical role in preventing belt misalignment, ensuring operational stability and efficiency.
We excel in the production of parallel rollers, renowned for their exceptional wear resistance and ultra-low friction coefficient, ensuring minimal belt wear. These rollers feature outstanding self-lubricating properties, eliminating the need for oil injection and minimizing the risk of sticking under harsh conditions. They offer anti-static properties and resist combustion, aging, and corrosion from acids, alkalis, and organic solvents. With the ability to endure repeated shocks and vibrations, these rollers operate effectively within a temperature range of -40ºC to 90ºC. Their superior mechanical properties, lightweight design, easy installation, and maintenance-free operation ensure smooth performance and a prolonged service life. Our factory also provides a comprehensive range of conveyor belt-related products to meet all your needs.
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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