Product Name: Conveyor Idler
Category: Conveyor Idler
Product Name: High-Quality Conveyor Idler
Our conveyor idler offers an exceptional blend of innovation and functionality, masterfully crafted to fulfill the rigorous demands of contemporary material handling systems.
Exceptional Durability
Built using the finest premium-grade materials, our conveyor idler stands as a testament to durability, showcasing formidable resistance to wear, corrosion, and impact. Designed to effortlessly endure heavy loads and relentless operation, it promises an extended service life in even the most challenging industrial settings, including mines, ports, and expansive manufacturing facilities.
Precision Engineering for Optimal Performance
Exquisitely machined for impeccable alignment and balance, this idler dramatically reduces vibration and noise during operation. The result is a smoother conveyor belt movement and minimized risk of misalignment and premature wear, significantly boosting the efficiency and dependability of your conveyor system.
Low Friction Design
Featuring state-of-the-art bearing technology complemented by a meticulously designed surface finish, our conveyor idler achieves remarkably low friction. This design choice not only cuts down on the power required to drive the conveyor but also minimizes heat generation, thereby extending the lifespan of both the idler and the belt.
Easy Installation and Maintenance
We recognize the critical need to reduce downtime in industrial operations. Our conveyor idler is crafted for straightforward installation, enabling quick, seamless replacement or upgrades of existing idlers. Its modular design further eases maintenance, allowing for swift access to internal components for inspection, cleaning, and lubrication.
Versatile Application
Our idler is adaptable to a broad spectrum of conveyor belt widths and types, offering customization to meet specific project needs. Whether for a high-speed parcel sorting system, a robust ore transportation line, or general factory conveyor, our product assures consistent, reliable performance.
Quality Assurance and After-Sales Support
Dedicated to excellence, we ensure each conveyor idler passes rigorous quality control before dispatch. Our committed after-sales team is ready to deliver technical assistance, spare parts, and any required support for the uninterrupted operation of your conveyor system.
Opt for our conveyor idler and enjoy elevated productivity, diminished operational expenses, and a more dependable material handling process.
Our polyurethane products exhibit unmatched qualities, including wear resistance, oil resistance, and protection against acids, alkalis, ozone, and aging. They boast low temperature, tear, and impact resistance, alongside high elasticity, robust vibration absorption, and immense load support capacity. These versatile attributes make them essential across diverse industries such as national defense, mining machinery, construction, chemical processes, textiles, wood processing, printing, metallurgy, agriculture, and sports equipment manufacturing.
Crafted with innovative surface materials from ultra-high molecular weight polyethylene pipes, expertly extruded in-house, our rollers surpass traditional alternatives in wear resistance, corrosion resistance, non-adhesion, and self-lubrication. Leveraging the superior mechanical and physical properties of ultra-high molecular weight polyethylene (UHMW-PE), known for its excellence among engineering plastics, we enhance roller surfaces and seat covers with exceptional performance and longevity.
Our parallel rollers set a high standard for quality, offering unmatched wear resistance and a low friction coefficient to protect belt integrity. With excellent self-lubricating capabilities, they function without oil injection and resist jamming under extreme conditions. They are antistatic, fire-retardant, and resistant to aging, acids, alkalis, and organic solvents. Enduring repeated shocks and vibrations, they operate efficiently in temperatures ranging from -40ºC to 90ºC. Lightweight, easy to install, and maintenance-free, our parallel rollers ensure smooth operation and long-lasting performance, meeting all conveyor belt needs within our extensive product line.
APPLICATION INDUSTRIES:
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
ROLLER PROCESS FLOW INTRODUCTION
1. Roller Body:
(1) Imagine a roller pipe designed with such precision that each cut is immaculate. Our automatic cutting machine ensures no deformation or chips, maintaining the pristine condition of the pipe body. The intersection of the fracture and the pipe is perfectly perpendicular, with impressive parallelism at both ends.
(2) The roller pipe utilizes a specialized boring machine, adept at boring both ends simultaneously where bearings are fitted. This ensures high coaxiality and achieves flawless end face flattening and interior angle cutting in a single, seamless operation.
(3) We apply anti-rust painting to the inner wall of the supporting roller, ensuring robust corrosion resistance and longevity.
2. Roller Shaft
Our roller shaft processing employs a slot flat double end milling machine. This enables synchronous processing at both ends, guaranteeing that the slot flats are perfectly symmetrical.
3. Bearing:
1) We incorporate top-tier roller bearings from both domestic and international first-class brands, emphasizing quality and durability.
2) Utilization of semi-automatic, precise filling of low-temperature lithium-based lubricating grease. This eliminates the necessity for future refilling and offers exceptional cold resistance.
4. Sealing
Experience a dynamic composite sealing structure, combining non-contact labyrinth and contact Lip seals. This design is both waterproof and dustproof, delivering an outstanding sealing effect to protect your investment.
5. Product Assembly
We utilize automatic pressing techniques to guarantee the utmost assembly precision for our supporting rollers, ensuring seamless integration and performance.
6. Welding:
Our welding process features fully automatic mixed gas shielded welding, achieving superior seam quality and precision. Equipped with dust removal systems, it is safe, efficient, environmentally friendly, and contributes positively to your health.
7. Coating:
Our cutting-edge, dust-free sealed automatic coating line is a marvel of engineering. It automates loading, unloading, coating, palletizing, and packaging, while ensuring the harmless treatment of exhaust gas, promoting an eco-friendly operation.
We offer a comprehensive array of products including rollers, idlers, pulleys, rubber belts, and belt conveyors, each crafted with precision and expertise to meet diverse industrial needs.
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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