Product Name: Conveyor Idler
Category: Conveyor Idler
Our Conveyor Idler represents the pinnacle of quality and innovation, meticulously crafted to deliver seamless support and guidance for conveyor belts. This ensures impeccably smooth and efficient material transport. Built with superior materials, this idler is robustly engineered to withstand heavy duty loads and the most demanding conditions. Its precision design significantly curtails friction and wear on the conveyor belt, profoundly enhancing its longevity while slashing maintenance expenses. User-friendly in design, the Conveyor Idler is both easy to install and maintain, making it an indispensable asset for diverse industries like mining, construction, and manufacturing. Elevate your conveyor system's performance with our steadfast and enduring Conveyor Idler.
Our cutting-edge polyurethane products showcase a remarkable array of attributes, boasting outstanding wear, oil, and acid and alkali resistance. They further provide ozone resistance, aging resistance, and resilience at low temperatures, paired with tear and impact resistance. With high elasticity and potent vibration absorption, they are perfect for supporting substantial loads. These adaptable products find extensive applications across numerous sectors, including national defense, mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment.
The roller surface is crafted from ultra-high molecular weight polyethylene pipe, a high-performance material uniquely manufactured by our factory. This material is distinguished by its exceptional wear resistance, corrosion resistance, non-adhesive nature, and self-lubrication, setting it apart from standard metal rollers. The utilization of ultra-high molecular weight polyethylene (UHMW-PE), celebrated for its superior mechanical and physical properties among engineering plastics, guarantees that both the roller surface and seat cover deliver unparalleled performance advantages over conventional materials.
The tapered self-aligning roller is ingeniously designed for dependable support of conveyor belts and their transported materials, serving as a pivotal element to ensure stable and reliable conveyor system operation. These rollers demonstrate significant value and effectiveness in use, solidifying their crucial role in material transport. Their exceptional product features have cemented their fundamental place across various fields and industries. Through the years, they have continually evolved and excelled, earning consistent acclaim and admiration from users worldwide.
Our company stands as a foremost leader in the specialized production of wing rollers, also referred to as retaining rollers or vertical rollers. These vital components are integral to self-aligning roller systems, where they are strategically installed on both sides of conveyor belts. Wing rollers play a crucial role in mitigating belt misalignment, thereby ensuring the utmost operational stability and efficiency.
We are masters in the production of parallel rollers, celebrated for their exceptional wear resistance and extremely low friction coefficient, minimizing belt wear to a remarkable degree. These rollers are equipped with superior self-lubricating properties, negating the necessity for oil injection and diminishing the risk of sticking under harsh conditions. They offer anti-static properties and resistance to combustion, aging, and chemical corrosion from acids, alkalis, and organic solvents. Designed to endure repeated shocks and vibrations, these rollers function optimally across a temperature range of -40ºC to 90ºC. With their outstanding mechanical properties, lightweight build, and maintenance-free operation, they promise smooth performance and extended service life. Our factory also offers a wide array of conveyor belt-related products, ensuring all your needs are met.
No. |
Item |
Description |
1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
3 |
Face Length |
100mm-4000mm |
4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
6 |
Bearing Type |
ZZ C3 / ZRS C3 |
7 |
Bearing Brand |
HRB/LYC |
8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
9 |
Pipe Material |
Carbon Steel Q235 |
10 |
Shaft Material |
Cold Drawing Round Steel |
11 |
Surface Treatment |
Powder Coating/Galvanizing |
12 |
Surface Color |
Customized |
Diameter |
60-219mm |
Length |
100-3500mm |
Tube |
Q235(GB) |
Shaft |
45# steel(GB) equal to C45 |
Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger Seal |
Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
Welding |
Mixed gas shielded arc welding end |
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.