Product Name: Conveyor Idler
Category: Conveyor Idler
Discover the unparalleled excellence of our Conveyor Idler, a superior-quality, precision-crafted component designed to steadfastly support and expertly guide conveyor belts, ensuring seamless and efficient material transport operations. Built from robust and durable materials, this idler is engineered to endure heavy loads and challenging environments effortlessly. With a design that minimizes friction and wear on the conveyor belt, it significantly extends the belt's lifespan, reducing maintenance costs remarkably. User-centric in design, our Conveyor Idler promises easy installation and straightforward maintenance, making it an excellent choice for various industries, like mining, construction, and manufacturing. Elevate the performance and reliability of your conveyor system with the steadfast and resilient Conveyor Idler.
Our state-of-the-art polyurethane products boast an impressive array of properties, featuring exceptional wear resistance, oil resistance, and acid and alkali resistance. They also excel in resisting ozone and aging, and remain functional at low temperatures, exhibiting robust tear and impact resistance. Their superior elasticity and outstanding vibration absorption capabilities make them perfect for supporting substantial loads. Versatile and reliable, these products find widespread applications across numerous sectors, including national defense, mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment.
Crafted from ultra-high molecular weight polyethylene pipe, the roller surface represents a high-performance material uniquely produced by our facility. This extraordinary material stands out for its remarkable wear resistance, corrosion resistance, non-adhesion, and self-lubrication, setting it apart from typical metal rollers. By leveraging the distinguished ultra-high molecular weight polyethylene (UHMW-PE), known for its superior mechanical and physical properties among engineering plastics, both the roller surface and seat cover offer outstanding performance benefits over traditional materials, ensuring exceptional durability and reliability.
The tapered self-aligning roller is precisely engineered to provide solid support for conveyor belts and the materials they carry, acting as a pivotal component in assuring the stable operation of conveyor systems. These rollers exhibit tremendous value and effectiveness in use, affirming their critical function in material transportation applications. Their exemplary characteristics have confirmed their essential role across a broad range of fields and industries. With continual innovation and development, they have earned ongoing praise and recognition from users, cementing their indispensable status in the marketplace.
Our company is at the forefront of specialized wing roller production, also termed retaining rollers or vertical rollers. These indispensable components seamlessly integrate with self-aligning brackets, playing a crucial part in self-aligning roller systems. Strategically positioned on either side of the conveyor belt, wing rollers are vital in preventing belt misalignment, thereby ensuring operational stability and optimizing efficiency.
As pioneers in producing parallel rollers, we offer unrivaled wear resistance and an exceptionally low friction coefficient, which ensures minimal belt wear. These rollers boast remarkable self-lubricating properties, eliminating the need for oil injection and reducing the risk of sticking under challenging conditions. They feature anti-static properties and withstand combustion, aging, and acid, alkali, and organic solvent corrosion. With the ability to endure repeated shocks and vibrations, these rollers operate effectively in temperatures ranging from -40ºC to 90ºC. Their superior mechanical features, lightweight design, easy installation, and maintenance-free operation ensure smooth performance and a prolonged service life. Our factory also offers an extensive range of conveyor belt-related products to meet all your operational needs.
No. |
Item |
Description |
1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
3 |
Face Length |
100mm-4000mm |
4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
6 |
Bearing Type |
ZZ C3 / ZRS C3 |
7 |
Bearing Brand |
HRB/LYC |
8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
9 |
Pipe Material |
Carbon Steel Q235 |
10 |
Shaft Material |
Cold Drawing Round Steel |
11 |
Surface Treatment |
Powder Coating/Galvanizing |
12 |
Surface Color |
Customized |
Diameter |
60-219mm |
Length |
100-3500mm |
Tube |
Q235(GB) |
Shaft |
45# steel(GB) equal to C45 |
Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger Seal |
Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
Welding |
Mixed gas shielded arc welding end |
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.