Product Name: Conveyor Idler
Category: Conveyor Idler
Our Conveyor Idler is an exceptional, premium-grade component carefully designed to provide unwavering support and guidance for conveyor belts, ensuring seamless and highly efficient material movement. Built with robust materials, this idler is engineered to endure heavy loads and challenging environments effortlessly. Its precision-crafted design significantly reduces friction and wear on the conveyor belt, vastly extending its service life and minimizing maintenance costs. The Conveyor Idler is remarkably user-friendly, easy to install, and maintain, making it an ideal solution for diverse sectors, including mining, construction, and manufacturing. Elevate the productivity and reliability of your conveyor system with our trustworthy and resilient Conveyor Idler.
Our state-of-the-art polyurethane products exhibit an exceptional spectrum of attributes, including unparalleled wear resistance, oil resistance, and resistance to acids and alkalis. In addition, they offer protection against ozone, aging, and low temperatures, as well as tear and impact resistance. Their exemplary elasticity and superb vibration absorption capabilities make them perfect for managing heavy weights. These versatile products are extensively utilized across numerous industries, including national defense, mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment.
The roller surface is crafted from ultra-high molecular weight polyethylene pipe, a cutting-edge material uniquely developed by our factory. This material stands out for its remarkable wear resistance, corrosion resistance, non-stick properties, and self-lubrication, setting it apart from standard metal rollers. By employing ultra-high molecular weight polyethylene (UHMW-PE), renowned for its superior mechanical and physical attributes among engineering plastics, both the roller surface and seat cover provide outstanding performance advantages over conventional materials.
The tapered self-aligning roller is expertly engineered to deliver robust support for conveyor belts and the materials they transport, serving as an indispensable element to guarantee the stable functionality of conveyor systems. These rollers showcase tremendous value and efficiency during operation, reinforcing their pivotal role in material transportation. Their remarkable product characteristics have secured their essential position across a wide range of fields and industries. Through continual innovation and advancement, they have earned ongoing accolades and admiration from users.
Our company is a pioneer in the specialized production of wing rollers, also known as retaining rollers or vertical rollers. These essential components are connected to self-aligning brackets and are vital in self-aligning roller systems. Strategically positioned on either side of the conveyor belt, wing rollers are crucial in preventing belt misalignment, thereby ensuring operational stability and efficiency.
We are at the forefront of parallel roller production, renowned for their extraordinary wear resistance and impressively low friction coefficient, ensuring minimal belt abrasion. These rollers boast exceptional self-lubricating properties, eliminating the need for oil application and reducing the risk of sticking in harsh conditions. They provide antistatic features and are resistant to combustion, aging, and corrosion from acids, alkalis, and organic solvents. Designed to withstand repeated shocks and vibrations, these rollers operate effectively across a temperature range of -40ºC to 90ºC. Their superior mechanical properties, lightweight structure, easy installation, and maintenance-free operation guarantee smooth performance and extended service life. Our factory also offers a comprehensive array of conveyor belt-related products to meet all your requirements.
No. |
Item |
Description |
1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
3 |
Face Length |
100mm-4000mm |
4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
6 |
Bearing Type |
ZZ C3 / ZRS C3 |
7 |
Bearing Brand |
HRB/LYC |
8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
9 |
Pipe Material |
Carbon Steel Q235 |
10 |
Shaft Material |
Cold Drawing Round Steel |
11 |
Surface Treatment |
Powder Coating/Galvanizing |
12 |
Surface Color |
Customized |
Diameter |
60-219mm |
Length |
100-3500mm |
Tube |
Q235(GB) |
Shaft |
45# steel(GB) equal to C45 |
Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger Seal |
Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
Welding |
Mixed gas shielded arc welding end |
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.