Durable Flange Vertical Roller for Premium Conveyor Idler Systems

• Customization: Available
• Material: Polyurethane
• Application: Chemical Industry, Grain Transportation, Mining Transport, Power Plant
• Model NO.: custom made
• Structure: Spring Plate Type Roller
• Bearing Type: Double Sealed Bearing
• Type: Impact Idler
• Object: Conveyor System
• Mixing Method: Belt
• Product Capacity: >400t/H
• Model No.: Dtii Dtiia Td75
• Shaft Diameter: 20mm-40mm
• Marketing Type: Ordinary Products
• Transport Package: Standard Export Packing
• Specification: Polyurethane blade, color coated steel pipe, galva
• Trademark: hebeiguobo
• Origin: Hebeicangzhou
• HS Code: 8431390000
• Production Capacity: 500000/Year
• Package Size: 100.00cm * 100.00cm * 80.00cm
• Package Gross Weight: 800.000kg

Product Description

Product Name: Conveyor Idler

Category: Conveyor Idler

Our Conveyor Idler stands as a pinnacle of premium, high-quality design, meticulously engineered to flawlessly support and guide conveyor belts. This ensures smooth, efficient material transportation across all operations. Constructed with robust, durable materials, this idler is built to withstand heavy loads and challenging work environments. Thanks to its precision-crafted design, it minimizes friction and wear on the conveyor belt, significantly extending its lifespan while dramatically reducing maintenance costs. User-friendly and designed for easy installation and maintenance, this idler is the perfect choice for industries such as mining, construction, and manufacturing. Elevate the efficiency of your conveyor system with our reliable and long-lasting Conveyor Idler.

Our pioneering polyurethane products are synonymous with excellence, showcasing a remarkable range of properties such as exceptional wear resistance, and superb oil and acid/alkali resistance. They also offer incredible ozone and aging resistance, and perform excellently at low temperatures. Their tear and impact resistance, coupled with high elasticity and strong vibration absorption, make them ideal for providing substantial load support. These versatile products are in high demand, finding extensive applications across numerous industries including national defense, mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment.

The roller surface is crafted from ultra-high molecular weight polyethylene pipe, a high-performance material independently manufactured by our factory. This material excels in wear and corrosion resistance, non-adhesion, and self-lubrication, elevating it above traditional metal rollers. By utilizing ultra-high molecular weight polyethylene (UHMW-PE), known for its exceptional mechanical and physical properties among engineering plastics, our rollers and seat covers provide unparalleled performance advantages over conventional materials.

 

The tapered self-aligning roller is expertly designed to provide strong support for both conveyor belts and the materials they carry, playing a vital role in ensuring the stable operation of conveyor systems. These rollers prove their value and effectiveness consistently, making them indispensable across various fields and industries. They continue to evolve and excel over time, garnering ongoing praise and admiration from users.

Our company is at the forefront of the specialized production of wing rollers, also referred to as retaining rollers or vertical rollers. These critical components are seamlessly connected to self-aligning brackets, forming an integral part of self-aligning roller systems. Wing rollers, installed strategically on both sides of the conveyor belt, play a crucial role in preventing belt misalignment, guaranteeing operational stability and efficiency throughout the process.

 

We specialize in producing parallel rollers that boast exceptional wear resistance and an ultra-low friction coefficient, ensuring minimal wear on belts. These rollers feature remarkable self-lubricating properties, eliminating the need for oil injection and reducing the risk of sticking in harsh conditions. Additionally, they possess anti-static properties and are resistant to combustion, aging, and corrosion from acids, alkalis, and organic solvents. Capable of withstanding repeated shocks and vibrations, these rollers function effectively within a temperature range of -40ºC to 90ºC. Their superior mechanical properties, lightweight design, and maintenance-free operation ensure smooth performance and extended service life. Our factory also offers a full range of conveyor belt-related products to satisfy all your requirements.

No.	Item	Description
1	Roller Diameter	60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm
2	Shell Thickness	3/3.5/4/4.5/5/5.5/6mm
3	Face Length	100mm-4000mm
4	Shaft Diameter	20/25/30/35/40/45/50mm
5	Bearing	6204/6205/6305/6206/6306/6307/6308/6309/6310
6	Bearing Type	ZZ C3 / ZRS C3
7	Bearing Brand	HRB/LYC
8	Seal	MY/TK/TKII/TKIII/TF/AR/RG/RD
9	Pipe Material	Carbon Steel Q235
10	Shaft Material	Cold Drawing Round Steel
11	Surface Treatment	Powder Coating/Galvanizing
12	Surface Color	Customized

Diameter	60-219mm
Length	100-3500mm
Tube	Q235(GB)
Shaft	45# steel(GB) equal to C45
Bearing	Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance
Grease	Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger Seal
Lubrication	Grease is Lithium soap type grease with Rust Inhibitors
Welding	Mixed gas shielded arc welding end
Painting	Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting

FAQ

 

Q1: What's the service life of your rollers?
A: At least 50,000 hours.

Q2: Can we have sample?
A: Yes of course.

Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.

Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.

Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.