Product Name: Conveyor Idler
Category: Conveyor Idler
Our Conveyor Idler is a top-tier, meticulously crafted component designed with excellence to flawlessly support and guide conveyor belts, ensuring the seamless and efficient transport of materials. Constructed with resilient materials, this idler is engineered to withstand heavy-duty loads and challenging environments. Its precision engineering minimizes friction and wear on the conveyor belt, significantly prolonging its lifespan and reducing maintenance expenses. User-friendly and easy to install and maintain, the Conveyor Idler is an ideal choice for various industries, including mining, construction, and manufacturing. Elevate the efficiency of your conveyor system with our dependable and durable Conveyor Idler.
Our cutting-edge polyurethane products offer an impressive spectrum of properties, including outstanding wear and oil resistance, coupled with resilience against acids and alkalis. These products boast ozone resistance, aging resistance, and excellent performance in low temperatures. With superior tear and impact resistance, along with high elasticity and superb vibration absorption, they are perfect for providing substantial load-bearing capacity. These versatile products are extensively applied across a multitude of industries, including national defense, mining machinery, construction equipment, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment.
The roller surface is manufactured from ultra-high molecular weight polyethylene pipe, a high-performance material exclusively produced by our factory. This outstanding material excels in wear resistance, corrosion resistance, non-adhesion, and self-lubrication, distinguishing it from traditional metal rollers. Utilizing ultra-high molecular weight polyethylene (UHMW-PE), known for its superior mechanical and physical properties among engineering plastics, ensures that the roller surface and seat cover deliver exceptional performance advantages over conventional materials.
The tapered self-aligning roller is expertly designed to provide robust support for conveyor belts and the materials they carry, functioning as an essential component to ensure the stable operation of conveyor systems. These rollers offer significant value and operational efficacy, playing a crucial role in material transport. With exemplary product characteristics, they have secured a vital presence across numerous fields and industries. Over time, they have evolved and thrived, continually receiving accolades and admiration from users.
Our company leads in the specialized production of wing rollers, also known as retaining rollers or vertical rollers. These critical components are seamlessly integrated into self-aligning brackets and are indispensable in self-aligning roller systems. Strategically installed on both sides of the conveyor belt, wing rollers are essential for preventing belt misalignment, ensuring operational stability and efficiency.
We excel in producing parallel rollers, distinguished by their exceptional wear resistance and ultra-low friction coefficient, ensuring minimal belt wear. These rollers boast outstanding self-lubricating properties, eliminating the need for oil injection and minimizing the risk of sticking under harsh conditions. Featuring anti-static properties and resistance to combustion, aging, and corrosion from acids, alkalis, and organic solvents, these rollers can endure repeated shocks and vibrations, operating effectively within the temperature range of -40ºC to 90ºC. Their superior mechanical properties, lightweight design, easy installation, and maintenance-free operation ensure smooth performance and extended service life. Our factory also offers a comprehensive range of conveyor belt-related products to meet all your needs.
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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