Product Name: Conveyor Idler
Category: Conveyor Idler
Introducing our exceptional Conveyor Idler, a top-tier and meticulously engineered component designed to elevate your material handling processes. This high-quality idler seamlessly supports and expertly guides conveyor belts, ensuring uninterrupted and efficient material transportation. Constructed from highly durable materials, our idler is robustly built to withstand heavy loads and the most demanding working environments. Its precision-engineered design significantly reduces friction and wear on conveyor belts, vastly increasing their longevity while cutting down maintenance costs. User-friendly and easy to install, this idler is the perfect solution for industries such as mining, construction, and manufacturing. Trust our Conveyor Idler to enhance the efficiency and reliability of your conveyor system with its proven durability and performance.
Our cutting-edge polyurethane products stand out with their exceptional properties, including remarkable wear resistance, oil resistance, and resistance to acid and alkali. Their advantages extend to ozone resistance, aging resistance, and low temperature resilience, along with outstanding tear and impact resistance. With high elasticity and excellent vibration absorption, they provide substantial load support capacity. These versatile products are indispensable across a wide range of industries such as national defense, mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment.
The roller surface is innovatively crafted from ultra-high molecular weight polyethylene pipe, a top-tier material independently developed by our factory. This exceptional material excels with its wear resistance, corrosion resistance, non-adhesion, and self-lubrication properties, setting it apart from traditional metal rollers. By utilizing ultra-high molecular weight polyethylene (UHMW-PE), known for its superior mechanical and physical properties among engineering plastics, our roller surfaces and seat covers deliver unparalleled performance advantages over conventional materials.
Our expertly engineered tapered self-aligning roller offers robust support for conveyor belts and their materials, acting as a critical component in maintaining stable conveyor system operations. Exhibiting significant value and efficacy, these rollers are pivotal in facilitating seamless material transportation. Their outstanding characteristics have solidified their essential status across various industries and fields. As they continue to evolve, they consistently receive high praise and admiration from users who rely on their exemplary performance.
At the forefront of innovation, our company specializes in the production of wing rollers, also known as retaining or vertical rollers. These integral components, connected to self-aligning brackets, are indispensable in self-aligning roller systems. Positioned strategically on both sides of the conveyor belt, wing rollers play an essential role in preventing belt misalignment, ensuring the operational stability and efficiency of conveyor systems.
Our expertise lies in producing parallel rollers, renowned for their remarkable wear resistance and ultra-low friction coefficient, ensuring minimal belt wear. These rollers possess excellent self-lubricating properties, eliminating the need for oil injection and minimizing stickiness under adverse conditions. They offer anti-static properties and are resistant to combustion, aging, and corrosion from acids, alkalis, and organic solvents. Capable of withstanding repeated shocks and vibrations, these rollers perform effectively within a temperature range of -40ºC to 90ºC. Their superior mechanical properties, lightweight design, and maintenance-free operation guarantee smooth performance and extended service life. Our factory also provides a comprehensive array of related conveyor belt products to meet all your operational needs.
No. |
Item |
Description |
1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
3 |
Face Length |
100mm-4000mm |
4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
6 |
Bearing Type |
ZZ C3 / ZRS C3 |
7 |
Bearing Brand |
HRB/LYC |
8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
9 |
Pipe Material |
Carbon Steel Q235 |
10 |
Shaft Material |
Cold Drawing Round Steel |
11 |
Surface Treatment |
Powder Coating/Galvanizing |
12 |
Surface Color |
Customized |
Diameter |
60-219mm |
Length |
100-3500mm |
Tube |
Q235(GB) |
Shaft |
45# steel(GB) equal to C45 |
Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger Seal |
Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
Welding |
Mixed gas shielded arc welding end |
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.