Product Name: Conveyor Idler
Category: Conveyor Idler
Our Conveyor Idler is a top-tier, meticulously engineered component, crafted to provide seamless support and guidance for conveyor belts, ensuring fluid and effective material transport. Constructed from durable materials, this idler is built to withstand substantial loads and challenging environments, while its precision engineering minimizes friction and wear on conveyor belts, significantly prolonging their lifespan and reducing maintenance expenses. User-friendly and straightforward to install and maintain, the Conveyor Idler is a perfect choice for diverse sectors such as mining, construction, and manufacturing. Elevate your conveyor system's efficiency with our dependable and enduring Conveyor Idler.
Our pioneering polyurethane products are renowned for an outstanding spectrum of properties like exceptional wear, oil, and acid and alkali resistance. These products also feature ozone and aging resistance, as well as low temperature resilience, tear, and impact resistance. With their high elasticity and robust vibration absorption, they are ideal for supporting large loads. These versatile products find widespread application across numerous sectors, including national defense, mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment.
The roller surface is crafted from ultra-high molecular weight polyethylene pipe, a high-performance material exclusively manufactured by our factory. This material excels in wear resistance, corrosion resistance, non-adhesion, and self-lubrication, making it superior to traditional metal rollers. By employing ultra-high molecular weight polyethylene (UHMW-PE), celebrated for its extraordinary mechanical and physical properties among engineering plastics, both the roller surface and seat cover provide remarkable performance benefits over conventional materials.
The tapered self-aligning roller is expertly crafted to deliver strong support for conveyor belts and their loads, serving as a vital component to ensure the steady operation of conveyor systems. These rollers display considerable value and effectiveness in use, reinforcing their pivotal role in material transport. Their outstanding product attributes have cemented their essential status across various industries and fields. Over time, they have evolved and thrived, garnering ongoing commendation and admiration from users globally.
Our company is at the forefront of specialized wing roller production, also known as retaining rollers or vertical rollers. These critical components, linked with self-aligning brackets, are indispensable in self-aligning roller systems. Strategically placed on both sides of the conveyor belt, wing rollers play a vital role in preventing belt misalignment, thereby ensuring operational stability and efficiency throughout the system.
We are leaders in the production of parallel rollers, distinguished by their exceptional wear resistance and ultra-low friction coefficient, which ensures minimal belt wear. These rollers boast outstanding self-lubricating properties, removing the need for oil injection and minimizing the risk of sticking in harsh conditions. They offer anti-static properties and resistance to combustion, aging, and corrosion from acids, alkalis, and organic solvents. Withstanding repeated shocks and vibrations, these rollers function effectively within a temperature range of -40ºC to 90ºC. Their superior mechanical properties, lightweight design, easy installation, and maintenance-free operation ensure smooth performance and a prolonged service life. Our factory also offers an extensive range of conveyor belt-related products to meet all your needs comprehensively.
No. |
Item |
Description |
1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
3 |
Face Length |
100mm-4000mm |
4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
6 |
Bearing Type |
ZZ C3 / ZRS C3 |
7 |
Bearing Brand |
HRB/LYC |
8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
9 |
Pipe Material |
Carbon Steel Q235 |
10 |
Shaft Material |
Cold Drawing Round Steel |
11 |
Surface Treatment |
Powder Coating/Galvanizing |
12 |
Surface Color |
Customized |
Diameter |
60-219mm |
Length |
100-3500mm |
Tube |
Q235(GB) |
Shaft |
45# steel(GB) equal to C45 |
Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger Seal |
Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
Welding |
Mixed gas shielded arc welding end |
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.