Product Name: Conveyor Idler
Category: Conveyor Idler
Introducing our Conveyor Idler, a superior, meticulously engineered component designed to flawlessly support and guide your conveyor belts for seamless and efficient material transportation. Crafted from premium-grade materials, this idler is exceptionally robust, built to withstand substantial loads and the most demanding operating environments. With a precision-engineered design, it minimizes friction and wear, significantly prolonging the life of your conveyor belts while effectively reducing maintenance expenses. Notably user-friendly, our Conveyor Idler is a breeze to install and maintain, making it the perfect solution across industries such as mining, construction, and manufacturing. Elevate the efficiency of your conveyor systems with the reliability and durability of our Conveyor Idler.
Our cutting-edge polyurethane products are renowned for their wide range of impressive properties, including remarkable wear resistance, oil resistance, and resistance to acids and alkalis. They also provide exceptional ozone resistance, anti-aging qualities, and resilience in low temperatures. With tear and impact resistance, complemented by high elasticity and superior vibration absorption, they offer substantial load support capacity. These versatile products find extensive applications in various sectors, including national defense, mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment.
The roller surface is expertly crafted from ultra-high molecular weight polyethylene pipe, a high-performance material uniquely produced in-house by our factory. This material stands out with its exceptional wear resistance, corrosion resistance, non-adhesion, and self-lubrication capabilities—setting a new standard beyond conventional metal rollers. By utilizing ultra-high molecular weight polyethylene (UHMW-PE), celebrated for its superior mechanical and physical properties among engineering plastics, we ensure that both the roller surface and seat cover deliver unparalleled performance advantages over traditional materials.
Our tapered self-aligning roller is masterfully designed to provide unwavering support to conveyor belts and the materials they transport, serving as a vital component that ensures the stable operation of conveyor systems. These rollers deliver substantial value and effectiveness during operation, playing a pivotal role in material transportation. With their outstanding product characteristics, they have become indispensable across a variety of industries. Over the years, they have continuously evolved to meet user expectations, earning ongoing praise and admiration.
As a premier leader in the specialized production of wing rollers—also referred to as retaining rollers or vertical rollers—our company excels in crafting these essential components. Connected to self-aligning brackets, they are crucial elements within self-aligning roller systems. Strategically installed on both sides of the conveyor belt, wing rollers play a vital role in maintaining belt alignment, ensuring stability and efficient operation.
Our expertise shines in producing parallel rollers, renowned for their exceptional wear resistance and ultra-low friction coefficient, ensuring minimal wear on belts. These rollers boast remarkable self-lubricating properties, eliminating the need for oil injections and reducing adhesion risks under harsh conditions. They offer anti-static properties and resistance to combustion, aging, and corrosion from acids, alkalis, and organic solvents. These rollers can withstand repeated shocks and vibrations, functioning optimally in temperatures ranging from -40ºC to 90ºC. With superior mechanical properties, lightweight construction, effortless installation, and maintenance-free operation, they assure smooth performance and prolonged service life. Our factory also offers a comprehensive range of conveyor belt-related products to satisfy all your requirements.
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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