Product Name: Conveyor Idler
Category: Conveyor Idler
Product Name: High-Quality Conveyor Idler
Our conveyor idler stands as a paragon of engineering excellence, meticulously crafted to satisfy the intricate and demanding requirements of today's advanced material handling systems.
Exceptional Durability
Crafted from superior-quality materials, our conveyor idler showcases unparalleled resilience against wear, corrosion, and impact. It is specifically designed to endure significant loads and continuous operation, promising an extended lifespan even in the most challenging industrial settings like mines, ports, and expansive manufacturing facilities.
Precision Engineering for Optimal Performance
This idler is expertly machined to ensure impeccable alignment and balance. Such precision plays a critical role in reducing vibration and noise during operation, resulting in smoother movement of the conveyor belt. It also mitigates the risks associated with belt misalignment and early wear, thereby boosting the overall efficiency and reliability of the conveyor system.
Low Friction Design
Incorporating state-of-the-art bearing technology and a meticulously crafted surface finish, our conveyor idler boasts ultra-low friction capabilities. This innovation not only slashes the power needed to drive the conveyor but also significantly cuts down on heat generation, enhancing the durability of both the idler and the belt.
Easy Installation and Maintenance
Acknowledging the crucial need to curtail downtime in industrial operations, our conveyor idler is engineered for effortless installation, enabling swift and hassle-free replacement or enhancement of existing idlers. Its modular design further simplifies maintenance, providing easy access to internal components for inspection, cleaning, and lubrication.
Versatile Application
Designed to accommodate a vast array of conveyor belt widths and types, our idler is customizable to suit specific project needs. Whether it's a high-speed parcel sorting system, a robust ore transportation line, or a general factory conveyor, our product consistently delivers reliable and exceptional performance.
Quality Assurance and After-Sales Support
We are unwavering in our commitment to exceptional quality. Each conveyor idler endures rigorous quality control measures before leaving our facility. Our dedicated after-sales team is always on standby to provide technical assistance, supply spare parts, and offer any other support necessary to ensure the flawless operation of your conveyor system.
Opt for our conveyor idler and witness a boost in productivity, a dip in operating costs, and a more dependable material handling process.
Our polyurethane products, distinguished by a suite of outstanding properties, including superb wear resistance, oil resistance, acid and alkali resistance, ozone resistance, and aging resistance, also offer excellent low temperature resistance, tear resistance, impact resistance, high elasticity, superior vibration absorption, and impressive load support capacity. These versatile features render them essential in sectors such as national defense, mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment.
Our pioneering roller surface material, derived from ultra-high molecular weight polyethylene pipes and skillfully extruded in-house, surpasses conventional materials in wear resistance, corrosion resistance, non-adhesion, and self-lubrication. Harnessing the exceptional mechanical and physical properties of ultra-high molecular weight polyethylene (UHMW-PE), we enhance the roller surface and seat cover, offering remarkable advantages in performance and longevity over traditional materials.
Our parallel rollers, designed with precision for excellence, deliver unmatched wear resistance and an exceptionally low friction coefficient, preserving belt integrity. Boasting superior self-lubricating properties, they function seamlessly without oil injection and remain free of jamming under extreme conditions. These rollers are antistatic, and resistant to combustion, aging, acids, alkalis, and organic solvents. They withstand repeated shocks and vibrations while operating within a temperature range of -40ºC to 90ºC. Lightweight, easy to install, and maintenance-free, our parallel rollers ensure smooth operation and longevity, meeting all conveyor belt requirements within our extensive product line.
APPLICATION INDUSTRIES:
No. |
Item |
Description |
1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
3 |
Face Length |
100mm-4000mm |
4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
6 |
Bearing Type |
ZZ C3 / ZRS C3 |
7 |
Bearing Brand |
HRB/LYC |
8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
9 |
Pipe Material |
Carbon Steel Q235 |
10 |
Shaft Material |
Cold Drawing Round Steel |
11 |
Surface Treatment |
Powder Coating/Galvanizing |
12 |
Surface Color |
Customized |
Diameter |
60-219mm |
Length |
100-3500mm |
Tube |
Q235(GB) |
Shaft |
45# steel(GB) equal to C45 |
Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger Seal |
Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
Welding |
Mixed gas shielded arc welding end |
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
ROLLER PROCESS FLOW INTRODUCTION
1. Roller Body:
(1) Our roller pipe is meticulously crafted using an advanced automatic cutting machine, ensuring precise cuts without any deformation or unwanted chips. The intersecting angles are perfectly perpendicular, while the parallelism at both ends meets the highest industry standards.
(2) The roller pipe benefits from a specialized boring machine, expertly designed to bore both ends where the bearings reside, achieving exceptional coaxiality. This process seamlessly integrates end face flattening and intricate interior angle cutting.
(3) To safeguard against corrosion, high-quality anti-rust painting is applied to the inner walls of the supporting roller, promising robust and long-lasting protection against environmental elements.
2. Roller Shaft
Our roller shafts are precisely engineered using a slot flat double end milling machine, ensuring that both ends are symmetrically slotted to perfection.
3. Bearing:
1) We utilize premium roller bearings from top-tier domestic and international brands, guaranteeing unparalleled performance and reliability.
2) The semi-automatic, quantitative filling of low-temperature lithium-based grease ensures no future refills are needed, offering superb cold resistance and long-lasting lubrication.
4. Sealing
Our advanced sealing system combines a non-contact labyrinth with a contact lip, providing outstanding waterproof and dustproof capabilities, vastly enhancing the sealing effect.
5. Product Assembly
Our assembly process employs state-of-the-art automatic pressing, ensuring unrivaled accuracy in the overall alignment and assembly of the supporting rollers.
6. Welding:
By utilizing fully automatic mixed gas shielded welding, we achieve impeccable seam quality and unparalleled accuracy. Our process is complemented by effective dust removal devices, making it a safe, efficient, and environmentally conscious operation.
7. Coating:
Our cutting-edge, dust-free, sealed automatic coating line is both eco-friendly and efficient, handling everything from automatic loading and unloading to coating, palletizing, packaging, and the responsible treatment of exhaust gases.
We offer an extensive range of products including rollers, idlers, pulleys, rubber belts, and belt conveyors, each engineered to meet the highest standards of quality and performance.
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.