Product Name: Conveyor Idler
Category: Conveyor Idler
Product Name: High-Quality Conveyor Idler
Introducing our conveyor idler, a revolutionary solution crafted to address the complex and varied demands of contemporary material handling systems with precision and efficiency.
Exceptional Durability
Manufactured from top-tier materials, our conveyor idler boasts exceptional resistance to wear, corrosion, and impact. It is skillfully designed to bear heavy loads and endure continuous operation, guaranteeing prolonged service life even in the most challenging industrial settings like mines, ports, and vast manufacturing facilities.
Precision Engineering for Optimal Performance
Our conveyor idler is meticulously machined to ensure perfect alignment and balance, dramatically minimizing vibration and noise during use. This precision enhances smoother conveyor belt performance, reduces the risk of belt misalignment, and prevents premature wear, thus improving the overall efficiency and dependability of your conveyor system.
Low Friction Design
Equipped with sophisticated bearing technology and a thoughtfully crafted surface finish, our conveyor idler offers ultra-low friction. This feature significantly lowers the power needed to drive the conveyor, diminishes heat production, and extends the lifespan of both the idler and the belt.
Easy Installation and Maintenance
Understanding the critical need to minimize industrial downtime, our conveyor idler is engineered for simple installation, allowing for swift and seamless replacement or enhancement of current idlers. Its modular design also eases maintenance tasks, granting easy access to internal components for inspection, cleaning, and lubrication.
Versatile Application
Designed to accommodate a vast array of conveyor belt widths and types, our idler can be tailored to meet specific project needs. Be it a high-speed parcel sorting system, a robust ore transportation line, or a standard factory conveyor, our product assures consistent and dependable performance.
Quality Assurance and After-Sales Support
We uphold an unwavering commitment to superior quality. Each conveyor idler is subjected to rigorous quality checks before dispatch. Our dedicated after-sales team is perpetually prepared to provide technical support, spare parts service, and any additional assistance necessary to maintain flawless operation of your conveyor system.
Opt for our conveyor idler to achieve heightened productivity, diminished operational costs, and a more dependable material handling process.
Our polyurethane products are endowed with a multitude of exceptional qualities such as remarkable wear, oil, acid, and alkali resistance, as well as ozone and aging resistance. They also exhibit excellent low temperature resistance, tear resistance, impact resistance, high elasticity, significant vibration absorption, and formidable load support capacity. These versatile features render them vital across diverse sectors including national defense, mining, construction, chemical industries, textiles, wood processing, printing, metallurgy, agriculture, and sports equipment.
Our pioneering roller surface material, crafted from ultra-high molecular weight polyethylene pipes extruded with in-house expertise, eclipses traditional materials in wear resistance, corrosion resistance, non-adhesion, and self-lubrication. By leveraging ultra-high molecular weight polyethylene (UHMW-PE), celebrated for its superior mechanical and physical properties in engineering plastics, we enhance the roller surface and seat cover, offering unmatched performance and longevity.
Our parallel rollers are designed for supremacy, delivering unmatched wear resistance with a remarkably low friction coefficient that safeguards belt integrity. Boasting impressive self-lubricating properties, they operate sans oil injection and resist jamming under extreme conditions. These rollers are antistatic, resist combustion, aging, acids, alkalis, and organic solvents, enduring repeated shocks and vibrations while operating in temperatures from -40ºC to 90ºC. Lightweight, easy to install, and maintenance-free, our parallel rollers promise smooth operation and longevity, meeting all conveyor belt demands in our extensive product range.
APPLICATION INDUSTRIES:
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
ROLLER PROCESS FLOW INTRODUCTION
1. Roller Body:
(1) The roller pipe is crafted using a state-of-the-art automatic cutting machine, which ensures precision with no deformation or chipping during the cutting process. This results in exceptional perpendicularity between the fracture and the pipe, alongside remarkable parallelism between the ends.
(2) The roller pipe is processed using a specialized boring machine, allowing for the simultaneous boring of both ends where bearings are fitted. This ensures excellent coaxiality and completes end face flattening and interior angle cutting seamlessly in one operation.
(3) Anti-rust painting is applied to the inner wall of the supporting roller, guaranteeing superior corrosion resistance.
2. Roller Shaft
Utilizing a slot flat double-end milling machine, the slot flats at both ends are processed synchronously to ensure symmetrical alignment of the roller shaft slot flat.
3. Bearing:
1) Employing premium domestic and international roller bearings of first-class quality.
2) Semi-automatic, precise filling of low-temperature lithium-based lubricating grease, eliminating future need for refilling while providing excellent cold resistance.
4. Sealing
The innovative composite sealing structure features a non-contact labyrinth and a contact lip, offering superior waterproof and dustproof capabilities with outstanding sealing efficiency.
5. Product Assembly
Automatic pressing is employed to ensure precision in the overall assembly of the supporting rollers.
6. Welding:
Using fully automated, mixed gas shielded welding technology, this process guarantees exceptional welding seam quality and precision. It is equipped with dust removal devices, ensuring a safe, efficient, environmentally friendly, and healthy operation.
7. Coating:
Implementing a dust-free, sealed, and eco-friendly automatic coating line, this system manages automatic loading, unloading, coating, palletizing, and packaging, along with the environmentally safe treatment of exhaust gases.
Offering a comprehensive range of rollers, idlers, pulleys, rubber belts, and belt conveyors to meet diverse requirements.
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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