Product Name: Conveyor Idler
Category: Conveyor Idler
Elevate your operational capabilities with our Conveyor Idler—a paragon of engineering precision. This component is a testament to superior craftsmanship, meticulously designed to elevate and guide conveyor belts with immaculate precision. Experience seamless material transport, unrivaled efficiency, and operational excellence. Constructed from the most durable materials, our idler triumphs in heavy-duty scenarios and withstands the most challenging environments with ease. Its precision-crafted structure is engineered to significantly reduce friction and wear, thereby prolonging the life of your conveyor belt and minimizing maintenance expenses. User-friendly by design, this indispensable asset ensures easy installation and maintenance, making it a cornerstone for industries like mining, construction, and manufacturing. Fortify your conveyor system with our resilient and enduring Conveyor Idler, and witness transformative improvements in productivity.
Our cutting-edge polyurethane products are the epitome of engineering excellence, boasting an impressive suite of features. They stand apart with exceptional resistance to wear, oil, acids, and alkalis, while excelling in ozone and age resistance. Even at low temperatures, they offer unparalleled durability. With superior tear resistance and remarkable impact absorption, their excellent elasticity and vibration-damping capabilities make them perfect for high-load applications. These versatile wonders find extensive use across a myriad of industries, including national defense, mining machinery, construction, chemicals, textiles, wood processing, printing, metallurgy, agriculture, and sports equipment manufacturing.
Presenting the innovative roller surface, crafted from cutting-edge ultra-high molecular weight polyethylene pipe—an exclusive creation from our facility. This revolutionary material outperforms traditional metal rollers with superior wear resistance, corrosion prevention, non-stick characteristics, and self-lubricating attributes. Utilizing the exceptional properties of ultra-high molecular weight polyethylene (UHMW-PE), renowned as the pinnacle of engineering plastics, both the roller surface and seat cover offer unrivaled performance, setting new standards against conventional materials.
Experience the exceptional design of our tapered self-aligning roller, an engineering masterpiece created to provide steadfast support for conveyor belts and their loads. This crucial component ensures stable, efficient conveyor system operation, delivering unmatched value and performance. These rollers have become essential in material transport, earning recognition across numerous fields and industries for their ongoing evolution and innovation. Users widely commend them, solidifying their vital role in modern industrial applications.
Our company leads in the specialized production of wing rollers, also known as retaining or vertical rollers. Vital for stabilizing self-aligning roller systems, these components are expertly integrated with self-aligning brackets and strategically positioned on either side of conveyor belts. Wing rollers play a crucial role in preventing belt misalignment, thereby ensuring operational stability and optimizing efficiency within conveyor systems.
We are specialists in manufacturing parallel rollers, esteemed for their outstanding wear resistance and remarkably low friction coefficient, which significantly reduces belt wear. These rollers boast excellent self-lubricating properties, eliminating the need for oil and preventing stickiness even in the harshest conditions. They are anti-static, resistant to combustion, aging, and corrosion from acids, alkalis, and organic solvents. Designed to endure constant shocks and vibrations, these rollers operate flawlessly in temperatures ranging from -40ºC to 90ºC. Their superior mechanical properties, lightweight design, and ease of installation and maintenance ensure consistent, maintenance-free performance with an extended service life. Our factory also offers a broad array of conveyor belt-related products to meet every demand.
No. |
Item |
Description |
1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
3 |
Face Length |
100mm-4000mm |
4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
6 |
Bearing Type |
ZZ C3 / ZRS C3 |
7 |
Bearing Brand |
HRB/LYC |
8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
9 |
Pipe Material |
Carbon Steel Q235 |
10 |
Shaft Material |
Cold Drawing Round Steel |
11 |
Surface Treatment |
Powder Coating/Galvanizing |
12 |
Surface Color |
Customized |
Diameter |
60-219mm |
Length |
100-3500mm |
Tube |
Q235(GB) |
Shaft |
45# steel(GB) equal to C45 |
Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger Seal |
Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
Welding |
Mixed gas shielded arc welding end |
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.