Product Name: Conveyor Idler
Category: Conveyor Idler
Product Name: High-Quality Conveyor Idler
Our conveyor idler is a superior solution meticulously crafted to cater to the ever-evolving and rigorous demands of contemporary material handling systems.
Exceptional Durability
Constructed with premium-grade materials, our conveyor idler boasts exceptional resistance to wear, corrosion, and impact, engineered to withstand heavy loads and continuous operations. This ensures a prolonged service life even in harsh industrial environments like mines, ports, and expansive manufacturing plants.
Precision Engineering for Optimal Performance
Expertly machined for perfect alignment and balance, this idler dramatically reduces vibration and noise during operation, resulting in smoother conveyor belt movement. It minimizes the risk of belt misalignment and premature wear, amplifying the overall efficiency and dependability of the conveyor system.
Low Friction Design
Incorporating cutting-edge bearing technology and a meticulously designed surface finish, our conveyor idler offers ultra-low friction. This reduces the power required to drive the conveyor and minimizes heat generation, thus extending the lifespan of both the idler and the belt.
Easy Installation and Maintenance
We recognize the criticality of reducing downtime in industrial settings. Our conveyor idler is designed for uncomplicated installation, facilitating swift and seamless replacement or upgrading of existing idlers. Its modular design streamlines maintenance, allowing easy access for inspection, cleaning, and lubrication.
Versatile Application
Accommodating a diverse range of conveyor belt widths and types, our idler can be tailored to specific project specifications. Whether for high-speed parcel sorting systems, robust ore transportation lines, or general factory conveyors, our product consistently delivers reliable performance.
Quality Assurance and After-Sales Support
We are dedicated to providing unparalleled quality. Each conveyor idler undergoes stringent quality checks before leaving our facility. Our committed after-sales team is always on standby to offer technical assistance, spare parts, and any support necessary to ensure your conveyor system operates flawlessly.
Opt for our conveyor idler to boost productivity, lower operating costs, and secure a more dependable material handling process.
Our polyurethane products exhibit a myriad of outstanding qualities, including resistance to wear, oil, acid, alkali, ozone, and aging. They also excel in low temperature resistance, tear and impact resistance, high elasticity, vibrational absorption, and load support capacity. These versatile features render them crucial across various industries, including national defense, mining, construction, chemical, textile, wood processing, printing, metallurgy, agriculture, and sports equipment.
Our cutting-edge roller surface material, crafted from ultra-high molecular weight polyethylene pipes, is expertly extruded in-house. This material exceeds conventional alternatives in wear, corrosion resistance, non-adhesion, and self-lubrication. By employing ultra-high molecular weight polyethylene (UHMW-PE), renowned for its superior mechanical and physical properties among engineering plastics, we enhance the roller surface and seat cover, offering remarkable performance and longevity over traditional materials.
Our parallel rollers are engineered for excellence, offering unrivaled wear resistance and low friction, preserving belt integrity. With exceptional self-lubricating properties, they require no oil injection and remain jam-free under high-stress conditions. These rollers are antistatic, combustion-resistant, and resistant to aging, acids, alkalis, and solvents. They withstand shocks and vibrations in temperatures from -40ºC to 90ºC. Lightweight, easy to install, and maintenance-free, our parallel rollers ensure smooth, long-lasting operation, meeting all conveyor belt requirements within our broad product range.
APPLICATION INDUSTRIES:
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
ROLLER PROCESS FLOW INTRODUCTION: Unveiling the sophisticated craftsmanship behind every component of our Reliable Conveyor Roller with Labyrinth Seal.
1. Roller Body: A robust and precision-engineered foundation that ensures seamless operation and durability.
(1) The roller pipe is meticulously crafted using an automatic cutting machine. This ensures no deformation or chips during cutting, maintaining exceptional perpendicularity between the fracture and the pipe, as well as high parallelism across both ends.
(2) The roller pipe benefits from a specialized boring machine, simultaneously boring both ends where the bearings reside. This enhances coaxiality and achieves end face flattening and interior angle cutting in a single pass.
(3) An anti-rust painting is applied to the inner wall of the supporting roller, providing superior corrosion resistance and longevity.
2. Roller Shaft: Expertly designed for optimal performance and longevity.
A slot flat double end milling machine precisely synchronizes the processing of slot flats at both ends, ensuring perfect symmetry of the roller shaft.
3. Bearing: Quality and reliability combined to support your operations.
1) Sourced from top domestic and international brands, our roller bearings promise unmatched performance.
2) Semi-automatic quantitative filling of low-temperature lithium-based lubricating grease eliminates the need for future refilling and offers exceptional cold resistance.
4. Sealing: Advanced protection for unstoppable performance.
The composite sealing structure brilliantly merges non-contact labyrinth and contact Lip technology, providing outstanding waterproof and dustproof capabilities.
5. Product Assembly: Precision in every detail.
Utilizing automatic pressing technology ensures the impeccable overall assembly accuracy of supporting rollers.
6. Welding: Crafting connections that last.
Employing fully automatic mixed gas shielded welding ensures high-quality seams with superior accuracy, complemented by dust removal devices for safety, efficiency, and environmental protection.
7. Coating: A flawless finish for enduring appeal.
Adopting a dust-free, sealed, and eco-friendly automatic coating line facilitates automated loading, unloading, coating, palletizing, and packaging, alongside the harmless treatment of exhaust gases.
A diverse array of rollers, idlers, pulleys, rubber belts, and belt conveyors are available to meet all your material handling needs.
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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