Product Name: Conveyor Idler
Category: Conveyor Idler
Our Conveyor Idler is a top-tier, precision-engineered component designed to flawlessly support and guide conveyor belts, ensuring uninterrupted and efficient material transport. Constructed with resilient materials, this idler withstands heavy loads and demanding environments. Its expertly crafted design significantly reduces friction and wear on conveyor belts, prolonging their lifespan and cutting down on maintenance expenses. User-friendly and easy to install, the Conveyor Idler is a perfect fit for industries such as mining, construction, and manufacturing. Elevate your conveyor system's efficiency with our dependable and enduring Conveyor Idler.
Our cutting-edge polyurethane products feature a remarkable range of properties, including outstanding wear, oil, acid, and alkali resistance. They also provide ozone resistance, age resistance, and resilience to low temperatures, paired with tear and impact resistance. Their high elasticity and superior vibration absorption make them ideal for supporting large loads. These adaptable products are widely used across various sectors, such as national defense, mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment.
The roller surface is crafted from ultra-high molecular weight polyethylene pipe, a material of extraordinary performance independently produced by our factory. This material showcases exceptional wear resistance, corrosion resistance, non-adhesion, and self-lubrication, distinguishing it from traditional metal rollers. By utilizing ultra-high molecular weight polyethylene (UHMW-PE), noted for its outstanding mechanical and physical properties among engineering plastics, both the roller surface and seat cover deliver significant performance benefits over conventional materials.
The tapered self-aligning roller is intricately designed to provide strong support for conveyor belts and their carried materials, serving as a vital component to guarantee stable conveyor system operations. These rollers offer remarkable value and effectiveness during use, ensuring they play a crucial role in material transportation. Their exemplary characteristics have established their essential presence across varied fields and industries. Over time, they have evolved and thrived, earning ongoing commendations and accolades from users.
Our company is at the forefront of specialized wing roller production, also referred to as retaining rollers or vertical rollers. These vital components are linked to self-aligning brackets and are crucial in self-aligning roller systems. Strategically installed on both sides of the conveyor belt, wing rollers are key in preventing belt misalignment, ensuring operational stability and efficiency.
We excel in crafting parallel rollers, known for their superb wear resistance and ultra-low friction coefficient, minimizing belt wear. These rollers feature excellent self-lubricating properties, eliminating oil injection needs and reducing sticking risks under harsh conditions. They possess anti-static properties and combat combustion, aging, and corrosion from acids, alkalis, and organic solvents. Capable of withstanding repeated shocks and vibrations, these rollers function effectively within a temperature range of -40ºC to 90ºC. Their superior mechanical properties, lightweight design, easy installation, and maintenance-free operation ensure smooth performance and extended service life. Our factory also offers a comprehensive array of conveyor belt-related products to fulfill all your needs.
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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