Product Name: Conveyor Idler
Category: Conveyor Idler
Product Name: High-Quality Conveyor Idler
Our conveyor idler is a revolutionary solution expertly crafted to address the varied and rigorous demands of today's sophisticated material handling systems.
Exceptional Durability
Crafted from the finest premium-grade materials, our conveyor idler is a testament to superior engineering. It showcases incredible resistance against wear, corrosion, and impact. Specifically designed to endure substantial loads and relentless operation, it ensures extended longevity even in the most challenging industrial settings like mines, ports, and expansive manufacturing facilities.
Precision Engineering for Optimal Performance
Meticulously machined for flawless alignment and equilibrium, our idler dramatically diminishes vibration and noise during use, facilitating seamless conveyor belt movement. This precision engineering prevents belt misalignment and undue wear, thereby amplifying the conveyor system's efficiency and reliability.
Low Friction Design
Incorporating cutting-edge bearing technology and an expertly crafted surface finish, our conveyor idler is designed for minimal friction. This innovation not only slashes the power needed to propel the conveyor but also reduces heat production, enhancing both the idler and belt's lifespan.
Easy Installation and Maintenance
Recognizing the critical need to minimize operational downtime, our conveyor idler is engineered for effortless installation, streamlining the replacement or upgrading process. Its modular design further eases maintenance, granting simple access to internal elements for thorough inspection, cleaning, and lubrication.
Versatile Application
Adaptable to a vast spectrum of conveyor belt widths and types, our idler can be tailored to meet specific project demands. Whether for a rapid parcel sorting system, a robust ore transport line, or a standard factory conveyor, our product pledges consistent and dependable performance.
Quality Assurance and After-Sales Support
Our promise of premium quality is unwavering. Every conveyor idler undergoes rigorous quality assurance protocols before dispatch. Furthermore, our committed after-sales team stands ready to provide technical support, spare parts delivery, and any other aid essential to maintaining the seamless operation of your conveyor system.
Opt for our conveyor idler and discover heightened productivity, lowered operational expenses, and a more dependable material handling process.
Our polyurethane offerings flaunt a host of extraordinary properties, including resistance to wear, oil, acids, alkalis, ozone, and aging. They also excel in low-temperature resistance, tear resistance, impact endurance, high elasticity, robust vibration absorption, and substantial load-bearing capacity. These versatile traits render them critical across numerous sectors, including national defense, mining machinery, construction machinery, chemical equipment, textile machinery, wood processing, printing technology, metallurgical manufacturing, agricultural machinery, and sports equipment.
Our groundbreaking roller surface material is forged from ultra-high molecular weight polyethylene pipes, meticulously extruded on-site. This material outperforms conventional options in wear and corrosion resistance, non-adhesion, and self-lubrication. By leveraging ultra-high molecular weight polyethylene (UHMW-PE), known for its superior mechanical and physical traits among engineering plastics, we elevate the roller surface and seat cover, offering unparalleled advantages in performance and longevity over traditional materials.
Our parallel rollers are designed for supremacy, delivering unmatched wear resistance and an extremely low friction coefficient, preserving belt integrity. With remarkable self-lubricating features, they function without oil injection and remain free from jamming, even in severe conditions. These rollers are antistatic, and resistant to combustion, aging, acids, alkalis, and organic solvents, enduring repeated shocks and vibrations while operating between -40ºC to 90ºC. Lightweight, easy to install, and maintenance-free, our parallel rollers promise smooth operation and durability, meeting all conveyor belt needs within our extensive product range.
APPLICATION INDUSTRIES:
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
INTRODUCTION TO THE ROLLER PROCESS FLOW
1. Roller Body:
(1) The roller pipe is expertly crafted using an automatic cutting machine, ensuring precision with no deformation or chips during the cutting process. This method guarantees exceptional perpendicularity between the fracture and the pipe, as well as superior parallelism at both ends.
(2) Utilizing a specialized boring machine, the roller pipe is innovatively designed to bore both ends simultaneously, where bearings are thoughtfully installed. This process achieves remarkable coaxiality and completes the face flattening and interior angle cutting in one seamless operation.
(3) The supporting roller's inner wall is protected with an anti-rust painting, providing exemplary corrosion resistance.
2. Roller Shaft
Employing a slot flat double end milling machine, the roller shaft is meticulously processed to ensure that the slot flat at both ends is perfectly symmetrical.
3. Bearing:
1) Equipped with top-tier domestic and international brand roller bearings;
2) Features semi-automatic, precisely measured filling of low-temperature lithium-based lubricating grease, eliminating the necessity for future re-filling and offering excellent cold resistance.
4. Sealing
The advanced composite sealing structure combines non-contact labyrinth and contact Lip technology, offering outstanding waterproof and dustproof capabilities with a notable sealing effect.
5. Product Assembly
Incorporating automatic pressing techniques, this method ensures superior overall assembly accuracy for the supporting rollers.
6. Welding:
Utilizing fully automatic mixed gas shielded welding, this process achieves superior welding seam quality and exceptional accuracy. The inclusion of dust removal devices ensures that the method is safe, efficient, environmentally friendly, and promotes health.
7. Coating:
Employing a dust-free sealed and environmentally friendly automatic coating line, this system realizes the automation of loading, unloading, coating, palletizing, and packaging while ensuring the harmless treatment of exhaust gas.
An extensive range of rollers, idlers, pulleys, rubber belts, and belt conveyors is available for all your needs:
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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