Product Name: Conveyor Idler
Category: Conveyor Idler
Introducing our premium Conveyor Idler, a high-quality component masterfully engineered to seamlessly support and guide conveyor belts, ensuring seamless and efficient material transportation. Crafted from incredibly durable materials, this idler is built to withstand heavy loads and challenging environments. Its precision-engineered design reduces friction and wear on the conveyor belt, greatly extending its life and cutting maintenance costs. User-friendly, easy to install, and maintain, the Conveyor Idler is the perfect solution for industries such as mining, construction, and manufacturing. Optimize the efficiency of your conveyor system with our dependable and long-lasting Conveyor Idler.
Our cutting-edge polyurethane products offer a remarkable range of properties, including exceptional resistance to wear, oil, acids, and alkalis. They also provide resistance to ozone, aging, and cold climates, combined with impressive tear and impact resistance. Their superior elasticity and vibration absorption make them ideal for supporting large loads. These adaptable products are widely utilized across numerous sectors, including national defense, mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment.
The roller surface is meticulously crafted from ultra-high molecular weight polyethylene pipe, a high-performance material independently manufactured by our factory. This exceptional material excels in wear resistance, corrosion resistance, non-adhesion, and self-lubrication, distinguishing it from traditional metal rollers. By utilizing ultra-high molecular weight polyethylene (UHMW-PE), renowned for its superior mechanical and physical properties among engineering plastics, both the roller surface and seat cover provide exceptional performance benefits over conventional materials.
The tapered self-aligning roller is expertly designed to deliver strong support for conveyor belts and the materials they transport, serving as a vital component for stable conveyor system operations. These rollers demonstrate substantial value and effectiveness during use, ensuring a pivotal role in material transportation. Their outstanding product attributes have earned them an essential status across diverse industries and fields. Over time, they have continued to advance and flourish, garnering constant acclaim and appreciation from users.
Our company leads in the specialized production of wing rollers, also known as retaining rollers or vertical rollers. These essential components are connected to self-aligning brackets and play a critical role in self-aligning roller systems. Strategically installed on both sides of the conveyor belt, wing rollers are vital in preventing belt misalignment, ensuring operational stability and efficiency.
We excel in producing parallel rollers, renowned for their outstanding wear resistance and ultra-low friction coefficient, ensuring minimal belt wear. These rollers are equipped with excellent self-lubricating properties, eliminating the need for oil injection and reducing the risk of sticking in harsh conditions. They provide anti-static properties and resist combustion, aging, and corrosion from acids, alkalis, and organic solvents. With the capacity to withstand repeated shocks and vibrations, these rollers operate effectively within a temperature range of -40ºC-90ºC. Their superior mechanical properties, lightweight design, easy installation, and maintenance-free operation guarantee smooth performance and extended service life. Our factory also offers a comprehensive range of conveyor belt-related products to fulfill all your requirements.
No. |
Item |
Description |
1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
3 |
Face Length |
100mm-4000mm |
4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
6 |
Bearing Type |
ZZ C3 / ZRS C3 |
7 |
Bearing Brand |
HRB/LYC |
8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
9 |
Pipe Material |
Carbon Steel Q235 |
10 |
Shaft Material |
Cold Drawing Round Steel |
11 |
Surface Treatment |
Powder Coating/Galvanizing |
12 |
Surface Color |
Customized |
Diameter |
60-219mm |
Length |
100-3500mm |
Tube |
Q235(GB) |
Shaft |
45# steel(GB) equal to C45 |
Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger Seal |
Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
Welding |
Mixed gas shielded arc welding end |
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.