Product Name: Conveyor Idler
Category: Conveyor Idler
Product Name: High-Quality Conveyor Idler
Our conveyor idler is meticulously engineered to cater to the complex and varied demands of contemporary material handling systems, offering a perfect blend of innovation and reliability.
Exceptional Durability
Crafted from top-tier materials, our conveyor idler showcases superior resistance to wear, corrosion, and impact. It's designed to handle substantial loads and operate continuously, guaranteeing an extended service life even in the most challenging industrial settings like mines, ports, and expansive manufacturing facilities.
Precision Engineering for Optimal Performance
Expertly machined for flawless alignment and balance, this idler greatly diminishes vibration and noise during operation, resulting in smoother conveyor belt movement. This precision reduces the chance of belt misalignment and early wear, thereby boosting the overall efficiency and dependability of the conveyor system.
Low Friction Design
Incorporating cutting-edge bearing technology and a meticulously engineered surface finish, our conveyor idler ensures exceptionally low friction. This not only lowers the power needed to drive the conveyor but also reduces heat generation, further extending the lifespan of the idler and conveyor belt.
Easy Installation and Maintenance
Recognizing the crucial need to minimize downtime, our conveyor idler is crafted for simple installation, facilitating quick and effortless replacement or enhancement of current idlers. Its modular design simplifies maintenance, offering easy access for inspection, cleaning, and lubrication of internal components.
Versatile Application
Adaptable for a vast array of conveyor belt widths and types, our idler can be tailored to meet specific project needs. Whether for a high-speed parcel sorting system, a heavy-duty ore transport line, or a general factory conveyor, our product provides consistent and trustworthy performance.
Quality Assurance and After-Sales Support
We are devoted to delivering exceptional quality. Each conveyor idler undergoes rigorous quality control checks before dispatch. Furthermore, our attentive after-sales team is always prepared to provide technical support, spare parts supply, and any other assistance necessary to ensure your conveyor system operates seamlessly.
Choose our conveyor idler and experience increased productivity, reduced operational costs, and a more reliable material handling process.
Our polyurethane products exhibit a myriad of outstanding properties, including remarkable wear resistance, oil and acid resistance, alkali and ozone resistance, and resistance to aging. Additionally, they provide low temperature and tear resistance, impact resistance, high elasticity, effective vibration absorption, and substantial load support capacity. These versatile qualities render them vital across numerous industries, including national defense, mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment.
Our pioneering roller surface material is fabricated using ultra-high molecular weight polyethylene pipes, painstakingly extruded in-house. This material exceeds traditional counterparts in wear and corrosion resistance, non-adhesion, and self-lubrication. By employing ultra-high molecular weight polyethylene (UHMW-PE), celebrated for its superior mechanical and physical properties among engineering plastics, we enhance the roller surface and seat cover. Compared with traditional materials, our selection offers remarkable performance and longevity advantages.
Our parallel rollers are crafted for excellence, providing unmatched wear resistance and an extraordinarily low friction coefficient, preserving belt integrity. With superb self-lubricating properties, they function without oil injection and remain jam-free even under extreme conditions. These rollers are antistatic and resistant to combustion, aging, acids, alkalis, and organic solvents. They endure repeated shocks and vibrations while performing in temperatures from -40ºC to 90ºC. Lightweight, easy to install, and maintenance-free, our parallel rollers ensure smooth operation and durability, meeting all conveyor belt requirements within our extensive product range.
APPLICATION INDUSTRIES:
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
ROLLER PROCESS FLOW INTRODUCTION
1. Roller Body:
(1) The roller pipe is expertly crafted using an advanced automatic cutting machine, ensuring flawless precision with no deformation or chips during the cutting process. The superior perpendicularity between the fracture and the pipe, along with exceptional parallelism between the two ends, promises outstanding quality.
(2) Utilizing a specialized boring machine, both ends of the roller pipe, designated for bearing installations, are meticulously bored with high coaxiality. This process seamlessly completes the end face flattening and interior angle cutting in a single operation for maximum efficiency.
(3) Anti-rust Painting on the inner wall of the supporting roller is applied to guarantee excellent corrosion resistance, extending the roller's lifespan and maintaining its performance integrity.
2. Roller Shaft
A slot flat double end milling machine is used to synchronously process the slot flat at both ends, meticulously ensuring the symmetry of the roller shaft's slot flat for optimal function.
3. Bearing:
1) Featuring roller bearings from top domestic and international brands, ensuring outstanding reliability and performance.
2) Employing semi-automatic, quantitative filling with low-temperature lithium-based lubricating grease, this eliminates future refilling needs and offers superior cold resistance.
4. Sealing
The innovative composite sealing structure combines non-contact labyrinth and contact Lip features, delivering an exceptional waterproof and dustproof sealing effect.
5. Product Assembly
Automatic pressing technology is utilized to guarantee the precision and accuracy of the overall assembly of the supporting rollers.
6. Welding:
Fully automatic mixed gas shielded welding is adopted, ensuring superior seam quality and high precision. Equipped with dust removal devices, the process is safe, efficient, environmentally friendly, and promotes a healthy workspace.
7. Coating:
A state-of-the-art, dust-free sealed and environmentally friendly automatic coating line is employed, featuring automated loading, unloading, coating, palletizing, packaging, and eco-friendly exhaust gas treatment.
A comprehensive range of products is available, including rollers, idlers, pulleys, rubber belts, and belt conveyors, ready to meet diverse needs and applications.
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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