Product Name: Conveyor Idler
Category: Conveyor Idler
Our Conveyor Idler is a hallmark of exceptional craftsmanship, ingeniously crafted to enhance the support and guidance of conveyor belts. This ensures uninterrupted and efficient material movement, elevating productivity. Built from top-notch materials, this idler effortlessly handles hefty loads and challenging conditions. Its highly precise design reduces friction and belt wear, extending belt longevity while drastically cutting down maintenance expenses. With user-friendliness at its core, the Conveyor Idler is straightforward to install and upkeep, serving as an indispensable asset across sectors like mining, construction, and manufacturing. Experience unparalleled efficiency and dependability with our robust and enduring Conveyor Idler.
Our advanced polyurethane products epitomize the pinnacle of modern engineering, featuring a wide spectrum of extraordinary qualities. These encompass exceptional wear and oil resistance, alongside resilience to acids and alkalis. With added advantages like ozone and aging resistance, coupled with low-temperature endurance, they excel in tear resistance and impact absorption. Their impressive elasticity and vibration damping make them ideal for high-demand applications. These versatile marvels find wide-ranging applications across industries, including national defense, mining machinery, construction, chemical, textile, wood processing, printing, metallurgy, agriculture, and sports equipment manufacturing.
Our roller surface, crafted from ultra-high molecular weight polyethylene pipe, represents a pioneering performance leap, exclusively manufactured by our factory. This material excels beyond conventional metal rollers with its exceptional wear resistance, corrosion prevention, non-stick attributes, and self-lubricating qualities. Utilizing ultra-high molecular weight polyethylene (UHMW-PE), revered for its superior mechanical and physical traits among engineering plastics, the roller surface and seat cover deliver unmatched performance, surpassing traditional materials in every aspect.
The tapered self-aligning roller stands as an engineering triumph, meticulously designed to robustly support conveyor belts and their material loads. As a critical component, it ensures stable conveyor system operations, providing significant value and efficiency in material transport. Their outstanding product features have cemented their essential role across numerous fields and industries. Continually evolving and improving, they consistently earn accolades and admiration from users.
Our company leads in specialized wing roller production, also referred to as retaining or vertical rollers. Central to self-aligning roller systems, these components are expertly connected to self-aligning brackets. Precisely positioned on both sides of conveyor belts, wing rollers are essential in averting belt misalignment, thus ensuring operational stability and peak efficiency.
We excel in crafting parallel rollers, renowned for their remarkable wear resistance and exceptionally low friction coefficient, minimizing belt wear. These rollers possess excellent self-lubricating properties, negating the need for oil and preventing sticking under demanding conditions. They are anti-static, resistant to combustion, aging, and corrosion from acids, alkalis, and organic solvents. Capable of withstanding repeated shocks and vibrations, these rollers perform seamlessly within a temperature range of -40ºC to 90ºC. Their superior mechanical properties, lightweight design, and ease of installation and maintenance ensure smooth, maintenance-free operation and extended service life. Our factory also offers a comprehensive range of conveyor belt-related products to meet every requirement.
No. |
Item |
Description |
1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
3 |
Face Length |
100mm-4000mm |
4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
6 |
Bearing Type |
ZZ C3 / ZRS C3 |
7 |
Bearing Brand |
HRB/LYC |
8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
9 |
Pipe Material |
Carbon Steel Q235 |
10 |
Shaft Material |
Cold Drawing Round Steel |
11 |
Surface Treatment |
Powder Coating/Galvanizing |
12 |
Surface Color |
Customized |
Diameter |
60-219mm |
Length |
100-3500mm |
Tube |
Q235(GB) |
Shaft |
45# steel(GB) equal to C45 |
Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger Seal |
Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
Welding |
Mixed gas shielded arc welding end |
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.