Product Name: Conveyor Idler
Category: Conveyor Idler
Discover the premium excellence of our Conveyor Idler, a meticulously engineered component designed to surpass expectations in supporting and guiding conveyor belts. This high-quality idler ensures seamless, efficient material transportation, crafted from durable materials for unwavering robustness under heavy loads and challenging conditions. The precision-crafted design minimizes friction and wear, significantly extending the conveyor belt's lifespan while reducing maintenance costs. User-friendly and easy to install, it is an ideal solution for industries such as mining, construction, and manufacturing. Elevate your conveyor system's efficiency with our reliable and long-lasting Conveyor Idler.
Our cutting-edge polyurethane products are the epitome of innovation, offering a remarkable range of properties like exceptional wear resistance, oil resistance, and acid and alkali resistance. They also excel in ozone resistance, aging resistance, and demonstrate resilience in low temperatures. With outstanding tear and impact resistance, combined with high elasticity and superior vibration absorption, they provide unparalleled load support capacity. These versatile products find extensive application in various industries, including national defense, mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment.
The roller surface is a testament to advanced engineering, crafted from ultra-high molecular weight polyethylene pipe, a high-performance material exclusively produced by our factory. Renowned for its wear resistance, corrosion resistance, non-adhesion, and self-lubrication, it outshines conventional metal rollers. By utilizing ultra-high molecular weight polyethylene (UHMW-PE), celebrated for its exceptional mechanical and physical properties, both the roller surface and seat cover offer superior performance advantages over traditional materials.
The tapered self-aligning roller is a masterful creation, providing robust support for conveyor belts and the materials they transport. This indispensable component ensures stable conveyor system operation, playing a pivotal role in material transportation. Its exemplary product characteristics have secured its essential status across diverse industries. Over time, its evolution has garnered continuous praise and admiration, ensuring its place as a cornerstone of efficient material handling.
Our company excels as a leader in the specialized production of wing rollers, also known as retaining rollers or vertical rollers. These crucial components are expertly connected to self-aligning brackets, indispensable in maintaining the functionality of self-aligning roller systems. Strategically installed on both sides of the conveyor belt, wing rollers are vital in preventing belt misalignment, ensuring operational stability and heightened efficiency.
We take pride in producing superior parallel rollers, renowned for their exceptional wear resistance and ultra-low friction coefficient. These features ensure minimal belt wear while offering outstanding self-lubricating properties that eliminate the need for oil injection and minimize sticking risks in adverse conditions. Additionally, they provide anti-static properties and resist combustion, aging, and corrosion from acids, alkalis, and organic solvents. Capable of withstanding repeated shocks and vibrations, these rollers operate effectively within a temperature range of -40ºC to 90ºC. Their superior mechanical properties, lightweight design, and maintenance-free operation ensure smooth performance and extended service life. Our factory also offers an extensive range of conveyor belt-related products to meet all your requirements.
No. |
Item |
Description |
1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
3 |
Face Length |
100mm-4000mm |
4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
6 |
Bearing Type |
ZZ C3 / ZRS C3 |
7 |
Bearing Brand |
HRB/LYC |
8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
9 |
Pipe Material |
Carbon Steel Q235 |
10 |
Shaft Material |
Cold Drawing Round Steel |
11 |
Surface Treatment |
Powder Coating/Galvanizing |
12 |
Surface Color |
Customized |
Diameter |
60-219mm |
Length |
100-3500mm |
Tube |
Q235(GB) |
Shaft |
45# steel(GB) equal to C45 |
Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger Seal |
Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
Welding |
Mixed gas shielded arc welding end |
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.