Product Name: Conveyor Idler
Category: Conveyor Idler
Our Conveyor Idler is a superior, high-quality component, meticulously engineered to seamlessly support and guide conveyor belts, ensuring smooth, efficient material transport. Crafted with the most durable materials, it's robust enough to handle heavy loads and challenging environments. Its precision design minimizes friction and reduces belt wear, significantly extending belt life and cutting maintenance costs. User-friendly, easy to install and maintain, it is ideal for industries including mining, construction, and manufacturing. Optimize your conveyor system's performance with our reliable, long-lasting Conveyor Idler.
Our innovative polyurethane products showcase an impressive array of attributes, including exceptional wear resistance, oil resistance, and resistance to acids and alkalies. Furthermore, they exhibit ozone resistance, aging resistance, low-temperature resilience, tear resistance, and impact resistance. Their high elasticity and strong vibration absorption make them ideal for supporting large loads. These versatile products are extensively utilized across numerous sectors, including national defense, mining machinery, construction machinery, chemical machinery, textile machinery, wood processing, printing machinery, metallurgical manufacturing, agricultural machinery, and sports equipment.
The roller surface is crafted from ultra-high molecular weight polyethylene pipe, a high-performance material independently produced by our factory. This superior material excels in wear resistance, corrosion resistance, non-adhesion, and self-lubrication, distinguishing it from conventional metal rollers. Utilizing ultra-high molecular weight polyethylene (UHMW-PE), renowned for its exceptional mechanical and physical properties among engineering plastics, ensures that the roller surface and seat cover offer remarkable performance advantages over traditional materials.
The tapered self-aligning roller is expertly designed to offer robust support for conveyor belts and transported materials, acting as a crucial component to ensure stable conveyor system operations. These rollers deliver substantial value and efficacy, playing a pivotal role in material transportation. Their exemplary characteristics have secured their essential role across diverse fields. Over time, they have evolved and thrived, gaining continuous praise and admiration from users.
Our company leads in the specialized production of wing rollers, also known as retaining or vertical rollers. These vital components connect to self-aligning brackets and are indispensable in self-aligning roller systems. Strategically installed on both sides of the conveyor belt, wing rollers play a crucial role in preventing belt misalignment, ensuring operational stability and efficiency.
We excel in producing parallel rollers characterized by their outstanding wear resistance and ultra-low friction coefficient, ensuring minimal belt wear. These rollers boast remarkable self-lubricating properties, eliminating oil injection needs and reducing sticking risks under harsh conditions. They offer anti-static properties and resistance to combustion, aging, and corrosion from acids, alkalis, and organic solvents. Capable of enduring repeated shocks and vibrations, these rollers operate effectively within -40ºC-90ºC. Their superior mechanical properties, lightweight design, easy installation, and maintenance-free operation ensure smooth performance and extended service life. Our factory also provides a comprehensive range of conveyor belt-related products to meet all your needs.
| No. |
Item |
Description |
| 1 |
Roller Diameter |
60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm |
| 2 |
Shell Thickness |
3/3.5/4/4.5/5/5.5/6mm |
| 3 |
Face Length |
100mm-4000mm |
| 4 |
Shaft Diameter |
20/25/30/35/40/45/50mm |
| 5 |
Bearing |
6204/6205/6305/6206/6306/6307/6308/6309/6310 |
| 6 |
Bearing Type |
ZZ C3 / ZRS C3 |
| 7 |
Bearing Brand |
HRB/LYC |
| 8 |
Seal |
MY/TK/TKII/TKIII/TF/AR/RG/RD |
| 9 |
Pipe Material |
Carbon Steel Q235 |
| 10 |
Shaft Material |
Cold Drawing Round Steel |
| 11 |
Surface Treatment |
Powder Coating/Galvanizing |
| 12 |
Surface Color |
Customized |
| Diameter |
60-219mm |
| Length |
100-3500mm |
| Tube |
Q235(GB) |
| Shaft |
45# steel(GB) equal to C45 |
| Bearing |
Single & Double Row Deep Groove Ball Bearing 2RZ&2Z wigh C3 clearance |
| Grease |
Lithium soap type grease,grease retaining inner seal with Multi-stage Labyrinth and Retention Cap with Outboard Rubbing Flinger
Seal |
| Lubrication |
Grease is Lithium soap type grease with Rust Inhibitors |
| Welding |
Mixed gas shielded arc welding end |
|
Painting |
Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
FAQ
Q1: What's the service life of your rollers?
A: At least 50,000 hours.
Q2: Can we have sample?
A: Yes of course.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as you required.
Q4: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q5: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
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